Allen-Bradley User Manual for 8000/10000 VA UPS 1609-P8000E 1609-P10000E 8000 VA 200-240 VAC 10000 VA 200240 VAC Tower/Rack-Mount 6U Uninterruptible Power Supply 41063-261-01(1) 990-2672 09/2005
INSTALLATION Read the safety information sheet before installation. Unpacking Inspect the UPS upon receipt. Notify the carrier and dealer if there is damage. The packaging is recyclable; save it for reuse or dispose of it properly.
Hardwiring Wiring must be performed by a qualified electrician. 1. 2. 3. 4. 5. 6. 7. 8. 9. Install a utility circuit breaker in accordance with local electrical codes (see tables below) for input wiring only. Switch the UPS input circuit breaker and utility circuit breakers OFF. Remove the access panel. Remove circular knockouts. Run wires through access panel to terminal blocks. Wire to ground block first. Adhere to all national and local electrical codes.
Installing and Connecting the Batteries and Attaching the Front Bezel Œ • Ž • • ‘ 3
Connecting Power and Equipment to the UPS 1. Hardwire the UPS (see Hardwiring). 2. Connect equipment to the UPS. 3. Turn on all connected equipment. To use the UPS as a master on/off switch, be sure that all connected equipment is switched ON. 4. Press the button on the front panel to power up the UPS. • The battery charges to 90% capacity during the first three hours of normal operation. Do not expect full battery run capability during this initial charge period.
BASIC CONNECTORS serial port Power management software and interface cable can be used with the UPS. Use only a supplied or approved interface cable. Any other serial interface cable will be incompatible with the UPS connector. EPO Terminal TVSS Screw The optional Emergency Power Off (EPO) feature allows connected loads to be immediately de-energized from a remote location, without switching to battery operation (see EPO Option).
OPERATION FRONT DISPLAY PANEL Indicator Description Online The UPS is drawing utility power and performing double conversion to supply power to connected equipment (see Troubleshooting). On Battery The UPS is supplying battery power to the connected equipment. Bypass The UPS is in bypass mode, sending utility power directly to connected equipment.
Cold Start This is not a normal condition. Supply immediate battery power to the UPS and connected equipment (see Troubleshooting). Press and hold the button to power up the UPS and connected equipment. The UPS will emit two beeps. During the second beep, release the button. Self-Test Automatic: The UPS performs a self-test automatically when turned on, and every two weeks thereafter (by default). During the self-test, the UPS briefly operates the connected equipment on battery.
USER CONFIGURABLE ITEMS NOTE : SETTINGS ARE MADE THROUGH SUPPLIED POWER CHUTE SOFTWARE, OPTIONAL NETWORK MANAGEMENT CARDS, OR TERMINAL MODE. FACTORY USER SELEC TABLE FUNCTION DESCRIPTION DEFAULT CHOICES Automatic Self-Test Every 14 days (336 hours) Every 7 days (168 hours), Every 14 days (336 hours), On Startup Only, No Self-Test Set the interval at which the UPS will execute a self-test. UPS ID UPS_IDEN Up to eight characters to define the UPS Uniquely identify the UPS, (i.e.
NOTE : SETTINGS ARE MADE THROUGH SUPPLIED POWER CHUTE SOFTWARE, OPTIONAL NETWORK MANAGEMENT CARDS, OR TERMINAL MODE. FACTORY DEFAULT FUNCTION USER SELEC TABLE CHOICES DESCRIPTION Low Bypass Point -30% of output voltage setting -15%, -20%, -25%, -30% Minimum voltage that the UPS will pass to connected equipment during internal bypass operation. Output Voltage 208/230 V models: 230 VAC 208/230 V models: 200, 208, 220, 230, 240 VAC Allows the user to select the UPS output voltage while online.
EPO (Emergency Power Off) Option The output power can be disabled in an emergency by closing a switch connected to the EPO. Adhere to national and local electrical codes when wiring. Rockwell Automation recommends Allen-Bradley Catalog Number 800F Emergency Stop Operator as the interface to the EPO to connector. The switch should be connected in a normally open switch contact. External voltage is not required; the switch is driven by 12 V internal supply. In closed condition, 2m A of current are drawn.
Terminal Mode to Configure UPS Parameters Terminal Mode is a menu driven interface that enables enhanced configuration of the UPS. Connect the serial cable to the serial port on the back of the UPS. When using PowerChute® Network Shutdown software: 1. Open a terminal program. Example: HyperTerminal • From the Desktop, go to Start => Programs => Accessories => Communication =>HyperTerminal. 2. Double-click on the HyperTerminal icon. • Follow the prompts to choose a name and select an icon.
M AINTENANCE, AND TRANSPORTING Replacing the Battery Module(s) This UPS has easy to replace, hot-swappable battery modules. Replacement is a safe procedure, isolated from electrical hazards. You may leave the UPS and connected equipment on during the procedure. The battery replacement procedure must include replacing all battery modules in the UPS and connected external battery pack (s). Typical Battery life expectancy is two to four years.
TROUBLESHOOTING PROBLEM AND POSSIBLE CAUSE UPS WILL NOT TURN ON Batteries are not connected properly. button not pushed. SOLUTION Check that the battery connectors are fully engaged. Press the button once to power the UPS and the connected equipment. UPS not connected to utility power supply. Check that the power cable from the UPS to the utility power supply is securely connected at both ends. Very low or no utility voltage. Check the utility power supply to ensure proper voltage at the receptacle.
PROBLEM AND POSSIBLE CAUSE BYPASS LED ILLUMINATES The bypass switch has been turned on manually or through an accessory. FAULT AND OVERLOAD SOLUTION If bypass is the chosen mode of operation, ignore the illuminated LED. If bypass is not the chosen mode of operation move the bypass switch on the back of the UPS, to the normal position. LEDS ILLUMINATE; UPS EMITS A SUSTAINED ALARM TONE The UP S has ceased sending power to connected equipment.
Service If the UPS requires service do not return it to the dealer. Follow these steps: 1. Review the problems discussed in the Troubleshooting section of this manual to eliminate common problems. 2. If the problem persists, contact Rockwell Automation Customer Support. Refer to Contact Information below. 3. Pack the UPS in its original packaging. § Pack the UPS properly to avoid damage in transit. Never use Styrofoam beads for packaging. § Damage sustained in transit is not covered under warranty.
Safety Information - SAVE THIS GUIDE This Safety Guide contains important instructions that should be followed during installation and maintenance of the equipment and batteries. It is intended for customers who setup, install, relocate, or maintain equipment. Changes and modifications to this unit not expressly approved could void the warranty.
