Owner manual

Model 440RR Instructions
English - Page 1
WARNING: Bikes or rack falling in road can cause serious accidents resulting in bodily injury—do not use rack on
any vehicle on which it can not be properly mounted as described in this instruction sheet.
Rack should only be used on vehicles with 1 1/4” receiver hitches.
NEVER use on trailers or front of vehicles.
Bikes must be tied to rack using tie-downs, or additional straps if necessary.
Check periodically during use that all bolts and pins are tight, and that rack and bicycles are secure.
Never carry more than 4 bikes (max capacity 140 LB) - no tandems, mopeds, or recumbents. Car tail lights must
remain visible.
Drive conservatively, especially over bumps. Never use off-road.
Do not use if any part of the rack is damaged, worn, or missing. Contact R. A. Allen Co., Inc. for replacement parts.
CAUTION: Use Allen 440RR only in accordance with local motor
vehicle and traffic regulations.
Install rack and load bicycles only at a safe distance away
from moving traffic.
Make sure that all of rack and bicycles are kept at a safe dis-
tance from road and hot exhaust.
Only operate vehicle with rack in an upright, locked position.
Bicycles should never extend beyond sides of vehicle.
Remove rack from car, or fold carry arms down when not in
use.
A.
PARTS:
TOOLS REQUIRED: 2—9/16” WRENCH;
OR 2—ADJUSTABLE WRENCHES
440RR B
OX SHOULD CONTAIN THE
FOLLOWING ITEMS:
1—H
ITCH INSERT 1—CARRY ARM
A
SSEMBLY
1—RR P
OST
1—HARDWARE KIT,
CONTAINING
2—3/8” X 2 1/2” BOLT
1—3/8”
X 3” BOLT
4—3/8” L
OCK NUT
1—3/8” N
O-WOBBLE
B
OLT
1—70” S
TRAP W/ BUCKLE
B.
ASSEMBLING RACK:
STEP 1
STEP 2
INSERT LOWER PORTION OF RR POST INTO
H
ITCH INSERT SO THAT THE HOLES AT THE BOT-
TOM
OF EACH PART LINE UP.
INSERT THE 3/8” X 3” BOLT THROUGH THE
HOLE, AND THREAD 1—3/8” LOCK NUT ONTO
THE END OF THE BOLT.
PIVOT THE RR POST INTO THE UPRIGHT POSI-
TION, SO THAT THE POP-UP PIN SNAPS INTO
PLACE.
TIGHTEN NUT AND BOLT FIRMLY USING TWO
WRENCHES.
HITCH INSERT
RR POST
3/8” LOCK
N
UT
3/8” X 3”
B
OLT
INSERT CARRY ARM ASSEM-
BLY
INTO UPPER PORTION
OF RR POST, LINING UP
THE HOLES IN EACH PART.
INSERT THE 3/8” X 2 1/2”
BOLTS THROUGH EACH
HOLE, AND THREAD 1—
3/8”
LOCK NUT ONTO THE
END OF THE BOLTS.
TIGHTEN NUT AND BOLT
FIRMLY USING TWO
WRENCHES.
NOTE:
UPON COMPLETION,
BOTH PARTS SHOULD BE
FIRMLY JOINED TOGETHER.
IMPORTANT:
POP-UP PIN ON RR POST
SHOULD COMPLETELY ENGAGE
R
AMP PLATE ON HITCH INSERT
FOR THE RACK TO
FUNCTION PROP-
ERLY
.
IF IT DOES NOT,
PLEASE CONTACT
R. A. A
LLEN CO.
AT (800) 722-
5536.
CARRY ARM ASSEMBLY
3/8” X 3”
B
OLT
NOTE: THE DRAWINGS THROUGHOUT THIS INSTRUCTION SHOW THE ALLEN MODEL 540RR

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