Supplement Washer/Extractor AC Adjustable Frequency Drive Information For Allen-Bradley Model Numbers: 160 1305 1336 PowerFlex 40 PowerFlex 400 U072M U072M PHM1396C TMB1396C U074M U074M FA U RE LT AD Y U071M U073M U073M U071M Part No.
Supplement Table of Contents General Information........................................................................... Nameplate Location.............................................................................. General Inspection ................................................................................ Storage .................................................................................................. 3 4 5 5 PowerFlex 40 and 400 Drive Control Logic ...............................
Supplement Allen-Bradley 1336-Series AC Drives............................................... 84 Installation/Wiring................................................................................ 84 Input Power Conditioning................................................................ 84 Electrical Interference ...................................................................... 85 Terminal Block Access ....................................................................
General Information General Information • This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, or servicing this assembly. Component damage may result if ESD control procedures are not followed. • An incorrectly applied or installed drive can result in component damage or a reduction in product life.
General Information Nameplate Location Pertinent drive information used in obtaining information on drive operation or replacement is located on the nameplate shown in Figures 1 through 4.
General Information General Inspection Storage Upon delivery, verify the item’s nameplate catalog number against the purchase order. The drive should remain in its shipping container prior to installation. If the equipment is not to be used for a period of time, it must be stored according to the following instructions in order to maintain warranty coverage: Before the installation and start-up of the drive, a general inspection of the mechanical integrity (i.e., loose parts, wires, connections, etc.
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 and 400 Drive Control Logic Installation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 1 are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in Table 1, install one of the devices listed under the heading Corrective Action on the line side of the drive.
PowerFlex 40 and 400 Drive Control Logic Electrical Interference SINGLE PHASE MACHINES EMI L1 ALLEN-BRADLEY RFI L2 LINE INPUT POWER Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations.
PowerFlex 40 and 400 Drive Control Logic Terminal Block Access Opening the Cover 1. Press and hold in the tabs on each side of the cover. Refer to Figure 6. WARNING 2. Pull the cover out and up to release. To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. W662 The following information illustrates the terminal block designations for each of the drive models.
PowerFlex 40 and 400 Drive Control Logic Power Terminal Block Description PowerFlex 400 PowerFlex 40 Input and Output Power Terminals (TB1) Input and Output Power Terminals (TB1) Frame D B Frame R/L 1 S/L 2 T/L 3 U/T 1 V/T 2 W/T 3 R/L 1 S/L 2 T/L 3 P1 P2 DC- U/T 1 V/T 2 W/T 3 PHM742N DC- DC+ BR+ Figure 9 BRPHM741N Figure 8 PowerFlex 40 Power Block Terminal (TB1) Terminal R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 DC-1, DC+, -DC Description Single-phase or 3-phase Power Input 3-phase Motor Outpu
PowerFlex 40 and 400 Drive Control Logic Control Terminal Blocks Description and Control Logic WARNING To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. W662 NOTE: Do not connect AC drive digital common, analog common, or common terminals to chassis ground. Input Mode Parameter The control terminal functions are determined in part by the “Start Source” parameter #36.
PowerFlex 40 and 400 Drive Control Logic Sink/Source Switch 0-10V/0-20m A Switch The PowerFlex series of drives include a DIP Switch that will allow the drive input signals to be wired as “sink” or “source”. This switch should be set to the sink mode on all Alliance Laundry equipment made at the time of this publication. Setting this switch in the source mode will cause the drive to not operate and be mistaken as a failed drive.
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Control Terminal Block Designations Control Wiring Block Diagram Enable Jumper Typical SNK Wiring Stop 01 02 03 SNK SRC 04 05 06 07 08 09 +24V 11 +10V 12 13 14 Relay N.O. Relay Common Relay N.C.
PowerFlex 40 and 400 Drive Control Logic PowerFlex 400 Control Terminal Block Designations Control Wiring Block Diagram 1 of 7 Digital Input Circuits 01 02 Enable Jumper ENBL 03 SNK SRC 04 05 SNK 06 SRC 07 08 #1 Relay N.O. #1 Relay Common #1 Relay N.C. #2 Relay N.O. #2 Relay Common #2 Relay N.C.
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Cabinet Hardmount “A” control, “B” control, “V” Control and EDC/Netmaster Control 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) Fwd DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02 DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04 Terminal #07 (SW3) Terminal #06 (SW2) Terminal #05 (SW1) Terminal #01 (St
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Pocket Hardmount - 35 lb through 125 lb Capacity UniLinc control and M30 control 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02 DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04 Terminal #07 Terminal #06 Terminal #05 Terminal #01 Terminal #03 Terminal #0
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Pocket Hardmount “V” control and “A” control - Designs 7 and 8 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) Fwd DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02 DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04 Terminal #07 (SW3) Terminal #06 (SW2) Terminal #05 (SW1) Terminal #01 (Stop) Terminal #03 (
PowerFlex 40 and 400 Drive Control Logic Pocket Hardmount WE-6 control - Design 6, 7 and 8 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) Fwd DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02 DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04 Terminal #07 (SW3) Terminal #06 (SW2) Terminal #05 (SW1) Terminal #01 (Stop) Terminal #03 (STR) Terminal #02 (STF) Action Frequency Preset Pa
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Cabinet Freestanding WE-6 control 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) Fwd DC Volt Meter Red Probe Terminal Location 07 06 05 01 03 02 DC Volt Meter Black Probe Terminal Location 04 04 04 04 04 04 Terminal #06 (SW2) Terminal #05 (SW1) Terminal #01 (Stop) Terminal #03 (STR) Terminal #02 (STF) Digital Input Control I
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Pocket Hardmount - IPH, IP and CP Models PS40 control 0 = No signal received 1 = Signal received H – Signal Voltage High (approximately 24V DC) L – Signal Voltage Low (less than 1V DC) DC Volt Meter Black Probe Terminal Location 04 04 04 Action Terminal #01 Terminal #03 Terminal #02 Control Input Status – Parameter d013 Fwd 02 Rev Fwd 03 Stop Rev 01 DB Trans On Stop DC Volt Meter Red Probe Terminal Location
PowerFlex 40 and 400 Drive Control Logic Computer Output Boards Connections identified on these figures set speed and direction of the drive.
PowerFlex 40 and 400 Drive Control Logic UNILINC, QUANTUM, GALAXY AND UNIMAC SOFTWARE OUTPUT BOARD Drive Harness Connection H13 16 9 8 1 P/N: F8108001 UniLinc Output Board PHM738N Figure 15 A AND B-CONTROL OUTPUT BOARD Drive Harness Connection J11 PHM776N PHM776N Figure 16 F232120R7 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 21
PowerFlex 40 and 400 Drive Control Logic PS40 CONTROL OUTPUT BOARD Drive Harness Connection J11 PHM777N Figure 17 22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232120R7
PowerFlex 40 and 400 Drive Control Logic Control Wire Table 15 (continued) During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 15 for wire connection numbers. Control Wire Connection Reference Table. Output Board Terminal V-Control F370314, F8206501 and F370447-6, etc.
PowerFlex 40 and 400 Drive Control Logic PowerFlex Drive Parameters PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d001 b001 Output Frequency Displays instantaneous output frequency (in Hz). d002 b002 Command Frequency Displays command output frequency (in Hz). d003 b003 Output Current Displays output current (in Amps). d004 b004 Output Voltage Displays output voltage (in VAC).
PowerFlex 40 and 400 Drive Control Logic Table 16 (continued) PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d016 d320 Control Firmware Version Displays the AC drive's firmware version. For PowerFlex 40 drives, this will be 70.xx, 80.xx or 90.xx. For PowerFlex 400 drives, this will be 14.01. d017 d321 Drive Type Displays the numeric code of the drive's rating (e.g.
PowerFlex 40 and 400 Drive Control Logic Table 16 (continued) PowerFlex 40 Parameter Group and Number PowerFlex 400 Parameter Group and Number Parameter Description Function d029 b013 Torque Current Displays the present value of the motor's torque current (in Amps). d030 N/A OL Level Displays the real-time motor overload progression (100% = F007 Fault).
PowerFlex 40 and 400 Drive Control Logic Table 16 (continued) PowerFlex 40 Parameter Group and Number A193 PowerFlex 400 Parameter Group and Number N/A Parameter Description Counter Function This counter will increment each time parameter A192 changes. This is intended as a quick reference to show if any parameter has been changed after factory programming, even if a parameter was changed and then restored to the ALS-specified value.
PowerFlex 40 and 400 Drive Control Logic AC Drive Diagnostics/Parameter Viewing Integral Keypad PowerFlex Integrated Keypad The PowerFlex series AC drives have an integral keypad that can be used for viewing and editing parameter values. No external parameter unit is required, however an external hand-held parameter unit is available (22-HIM-A3) that can provide a userfriendly method of viewing and editing parameter values in hard-to-access locations.
PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Alphanumeric LED Display Groups Menu d P Description Display Group (View Only). Consists of commonly viewed drive operating conditions. Basic Program Group. Consists of most commonly used programmable functions. Menu Description A Advanced Program Group. Consists of remaining programmable functions. F Fault Designator. Consists of list of codes for specific fault conditions. Displayed only when fault is present.
PowerFlex 40 and 400 Drive Control Logic 2 3 1 RUN FWD VOLTS AMPS REV HERTZ PROGRAM 4 FAULT 5 8 6 7 POWERFLEX KEYPAD BUTTONS PHM640 Number 1 2 3 4 5 6 7 8 Name Escape Select Up Arrow Down Arrow Enter Stop Reverse Start Potentiometer Description Back one step in programming menu. Cancel a change to a parameter value and exit Program Mode. Advance one step in programming menu. Select a digit when viewing parameter value. Scroll through groups and parameters.
PowerFlex 40 and 400 Drive Control Logic Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. Step 1 2 The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
PowerFlex 40 and 400 Drive Control Logic Fault Display and Troubleshooting Information This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.
PowerFlex 40 and 400 Drive Control Logic Allen-Bradley Drive Fault Codes Allen-Bradley Drive Fault Codes Fault Corrective Action/ Remarks Description 003 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than .5 seconds. Monitor incoming AC line for low voltage or line power interruption. 004 Under Voltage Fault DC Bus voltage fell below minimum. Monitor AC incoming AC line for low voltage or line power interruption. 005 Over Voltage Fault DC Bus maximum voltage exceeded.
PowerFlex 40 and 400 Drive Control Logic Table 20 (continued) Allen-Bradley Drive Fault Codes (continued) Fault Description Corrective Action Remarks 039 Phase V Fault Phase to ground fault detected between controller and motor in Phase V. Check wiring between the drive and motor. Check for grounded phase. 040 Phase W Fault Phase to ground fault detected between controller and motor in Phase W. Check wiring between the drive and motor. Check for grounded phase.
PowerFlex 40 and 400 Drive Control Logic Troubleshooting Suggestions Problem: Important Considerations Drive started but wash basket is not rotating. • Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation. • Resetting a fault will not correct the cause of the fault condition.
Allen-Bradley 160-Series AC Drives Allen-Bradley 160-Series AC Drives Installation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 21 are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in Table 21, install one of the devices listed under the heading Corrective Action on the line side of the drive.
Allen-Bradley 160-Series AC Drives Electrical Interference CAUTION EMI Careful attention must be given to the arrangement of power and ground connections to the drive to avoid interference with nearby sensitive equipment. Be sure to replace all ground connections to their appropriate locations. ELECTRIC SHOCK HAZARD! Service and maintenance to be performed only by an authorized technician. Disconnect power before opening any access panels.
Allen-Bradley 160-Series AC Drives RFI Filter Part Number Information Drive P/N 370839 370839 370840 370841 370841 370842 Drive Catalog Machine Voltage Series A or Series B* 160-AA04 Series A or B 200-240V/1 Phase 160-AA04 Series A or B 200-240V/3 Phase 160-BA03 Series A or B 380-480V/3 Phase 160-AA08 Series A or B 200-240-V/1 Phase 160-AA08 Series A or B 200-240V/3 Phase 160-BA04 Series A or B 380-480V/3 Phase Filter P/N 330277 330276 330275 330277 330276 330275 Series C 370855 160-AA04 Series C 200-2
Allen-Bradley 160-Series AC Drives Terminal Block Access WARNING To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. W662 The following information illustrates the terminal block designations for each of the drive models. 1 2 3 4 5 6 7 8 9 10 11 F A R UL E T A D Y The power and control terminal blocks are located externally. Refer to Figure 22.
Allen-Bradley 160-Series AC Drives Power Terminal Block Description Input and output power connections are performed through two separate terminal blocks. Refer to Figure 23.
Allen-Bradley 160-Series AC Drives Control Terminal Blocks Description and Control Logic Input Mode = “1” Parameter #46 Typical Configuration Control Terminal Block (TB3) Function Washer-Extractor Control Hardware WARNING To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.
Allen-Bradley 160-Series AC Drives 160 Series Drive Control Logic Chart To activate a control input (i.e., SW1, SW2, etc.), the terminal is connected to a common terminal (TB3-3 or TB3-7) to lower the signal voltage to a low condition (less than 1 Volt DC). The following truth table (Tables 26 - 30) designates the preset speed selection based on the inputs to the control terminals. A disconnected control terminal will seek the high signal voltage condition (greater than 10V DC).
Allen-Bradley 160-Series AC Drives Pocket Hardmount WE-6 Control Designs 6, 7 and 8 0 = No signal received 1 = Signal received SW2 SW1 STF Stop STR 4 2 1 6 8 5 DC Volt Meter Black Probe Terminal Location 3 3 3 3 3 3 Terminal #4 (SW3) Terminal #2 (SW2) Terminal #1 (SW1) Terminal #6 (STF) Terminal #8 (Stop) Terminal #5 (STR) H H H L/H H 0 0 0 0 0 0 0/1 0 H H H L L H 0 0 0 0 0 1 1 0 1/2 Wash Speed Reverse 61 H H H H L L 0 0 0 0 0 0 1 1 Wash Spe
Allen-Bradley 160-Series AC Drives 160 Series Drive Control Logic Chart Cabinet Hardmount A Control, B control, V control and EDC/Netmaster control 0 = No signal received 1 = Signal received SW2 SW1 STF Stop STR 4 2 1 6 8 5 DC Volt Meter Black Probe Terminal Location 3 3 3 3 3 3 Terminal #4 (SW3) Terminal #2 (SW2) Terminal #1 (SW1) Terminal #6 (STF) Terminal #8 (Stop) Terminal #5 (STR) H H H L/H H 0 0 0 0 0 0 0/1 0 H H L L L H 0 0 0 1 0 1 1 0 1/2 Wash Spee
Allen-Bradley 160-Series AC Drives 160 Series Drive Control Logic Chart Cabinet Freestanding - 18 lb. and 25 lb.
Allen-Bradley 160-Series AC Drives 160 Series Drive Control Logic Chart Pocket Hardmount - IPH, IP and CP Models PS40 control 0 = No signal received 1 = Signal received H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC) DC Volt Meter Black Probe Terminal Location 03 03 03 Action Terminal #06 (STF) Terminal #08 (Stop) Terminal #05 (STR) Control Input Status – Parameter 12 STR 05 Stop Rev 08 STF Stop 06 Not Used Fwd DC Volt Meter Red Probe Terminal Lo
Allen-Bradley 160-Series AC Drives The Preset and Input Status displays of 1s and 0s represent the drive’s display of parameters #12 and #15. These inputs can be viewed in the status display with a Program Key Module (Parameter Unit). Refer to the AC drive Diagnostics/Parameter Viewing Section. Parameter #15 displays the Preset Status and Parameter #12 displays the Input Status. When voltage is high (inactive) for an input, the status display will read “0” (Logic 0).
Allen-Bradley 160-Series AC Drives Computer Output Boards Connections identified on these figures set speed and direction of the drive.
Allen-Bradley 160-Series AC Drives A AND B-CONTROL OUTPUT BOARD Drive Harness Connection J11 PHM776N PHM776N Figure 28 PS40 CONTROL OUTPUT BOARD Drive Harness Connection J11 PHM777N Figure 29 F232120R7 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 49
Allen-Bradley 160-Series AC Drives Control Wire Table 32 (continued) During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 32 for wire connection numbers. Control Wire Connection Reference Table. Output Board Terminal V-Control F370314, F8206501 and F370447-6, etc.
Allen-Bradley 160-Series AC Drives AC Drive Diagnostics/Parameter Viewing Installing the PKM 1. Remove power from the machine at main disconnect. Delay approximately three minutes. 160 Program Keypad Module (PKM or Parameter Unit) 2. Insert a small screwdriver into slot, pry back, and remove status display cover. Refer to Figure 30. Installation/Removal 3.
Allen-Bradley 160-Series AC Drives 3 0. FA FA U RE LT AD Y ESC 0. 0 SEL Status Display Cover U091M PROGRAM KEYPAD MODULE (PKM OR PARAMETER UNIT) Program Keypad Module (PKM) Figure 31 PKM – Key Explanation ESC Escape key. Use to return to last or original position. 30 . ES C SE L 0. 0 SEL U090ME3A Select key. Use to move cursor position. STATUS DISPLAY COVER Figure 30 Program Keypad Module (PKM) Operation The PKM contains a six-digit display on the front.
Allen-Bradley 160-Series AC Drives Display Mode Parameter Set Viewing a Display Group (Parameters #1 – 16 for Series A & B or Parameters #1 – 19 for Series C) 1. Install PKM on A-B 160 drive. Refer to “Installation/Removal”. 2. Turn on machine power. 3. Select the desired parameter by pressing the Up and Down arrow keys . The parameter value is shown in the last four digits of the display. 0 1 0.
Allen-Bradley 160-Series AC Drives CopyCat Keypad Remote Programming Adapter (RPA) Installation/Removal (For use with A-B 160 Series C Drives P/N F370843, F370844, and F370853 – F370858) Installing the RPA The operation of the CopyCat Keypad requires the installation of the 160 Series C Parameter Unit Kit (F798751). The kit includes the following parts.
Allen-Bradley 160-Series AC Drives Removing the RPA CAUTION It is required that the RPA be earth grounded to improve noise immunity and to guard the CopyCat Keypad against hazardous DC bus potential voltages. W667 1. Remove power from machine at main disconnect. Delay approximately three minutes. 2. Insert small screwdriver into slot, pry back, and pivot module out. Avoid bending or twisting contact pins located underneath center portion of the module. Refer to Figure 32. 3.
Allen-Bradley 160-Series AC Drives CopyCat Keypad Operation SEL Select key. In Program mode, press to use Up or Down arrow keys to edit a parameter value. INDICATOR LEDS PROGRAM LOAD RUN Up and Down arrow keys. In Program mode, use to scroll parameter numbers or change a parameter value. In Load mode, use to select a menu option. In Display mode, use to scroll through display parameters. REVERSE AB ALLEN-BRADLEY PROGRAM LOAD ESC RUN REVERSE Numeric keys.
Allen-Bradley 160-Series AC Drives Selecting a Parameter There are two methods for selecting and viewing Display and Program Group parameters: scrolling through the parameters or entering the parameter number with the numeric keypad. 4. Enter the desired two-digit parameter number using the numeric keys. The display shows the parameter number entered. For example: >17. Output Current P-03: 0.00 >17 Scroll Parameter List 1. Connect CopyCat Keypad to Drive. Refer to “Installation/Removal” in this section.
Allen-Bradley 160-Series AC Drives Fault Display and Troubleshooting Information This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.
Allen-Bradley 160-Series AC Drives Allen-Bradley Drive Fault Codes Allen-Bradley Drive Fault Codes Fault Corrective Action/ Remarks Description 03 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than 0.005 seconds. Monitor incoming AC line for low voltage or line power interruption. 04 Under Voltage Fault DC Bus voltage fell below minimum. Monitor AC incoming AC line for low voltage or line power interruption. 05 Over Voltage Fault DC Bus maximum voltage exceeded.
Allen-Bradley 160-Series AC Drives Table 34 (continued) Allen-Bradley Drive Fault Codes (continued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V. Check wiring between the drive and motor. Check for grounded phase. 40 Phase W Fault Phase to ground fault detected between controller and motor in Phase W. Check wiring between the drive and motor. Check for grounded phase.
Allen-Bradley 160-Series AC Drives Troubleshooting Suggestions Problem: Important Considerations Wash basket not accelerating properly. • Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.
Allen-Bradley 1305-Series AC Drives Allen-Bradley 1305-Series AC Drives Installation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 35 are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in Table 35, install one of the devices listed under the heading Corrective Action on the line side of the drive.
Allen-Bradley 1305-Series AC Drives Electrical Interference SINGLE PHASE MACHINES EMI L1 ALLEN-BRADLEY RFI L2 INPUT POWER LINE 2 3 3 PROVEN EARTH GROUND TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.
Allen-Bradley 1305-Series AC Drives Terminal Block Access 2. Lower hinged panel located below HIM or blank front cover. WARNING 3. For drives equipped with a blank front panel, slide panel downward and remove it from drive. Skip to Step 5. To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. 4.
Allen-Bradley 1305-Series AC Drives Power Terminal Block Description Input and output power connections are performed through a ten-position terminal block, TB1. Refer to Figure 39. Control Terminal Blocks Description and Control Logic Control terminal functions are unique to each AllenBradley Drive. Each drive’s control terminal is addressed independently.
Allen-Bradley 1305-Series AC Drives The Input Status’ display of 1s and 0s represents the drive’s display of parameter #55. These inputs can be viewed in the status display with a Human Interface Module (HIM or parameter unit). Parameter #55 displays the Input Status. When voltage is high (inactive) for an input, the status display will read “0” (Logic 0). When voltage is low (active) for an input, the status display will read “1” (Logic 1). Table 44 contains the correct display value for each function.
Allen-Bradley 1305-Series AC Drives Input Mode = “UniMac” Parameter #21 Typical Configuration Washer-Extractor Control Hardware 1305 Drive Hardware TB2 1 2 3 4 5 Jumper, Drive Interlock or Out-of-Balance Switch Output Balance Detection 6 STF - Start Forward 7 Common 8 Stop 9 Output - Balance Relay 10 1/2 Wash Relay On Some Machines 11 Enable 12 Common 13 STR - Start Reverse 14 Unused 15 Common 16 SW1 - Preset Input 1 17 SW2 - Preset Input 2 18 SW3 - Preset Input 3 19 Output R
Allen-Bradley 1305-Series AC Drives Control Logic Chart Pocket Hardmount V Control H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC) 0 = No Signal Received 1 = Signal Received SW3 SW2 SW1 Rev Stop Fwd Input Status - Parameter #55 Action Frequency Preset Parameter Terminal #18 (SW3) Terminal #17 (SW2) Terminal #16 (SW1) Terminal #13 (STR) Terminal #8 (Stop) Terminal #6 (STF) Fwd (STF) 7 Stop 6 7 Rev (STR) 8 7 Not Used 13 7 SW1 16 7 SW2 17
Allen-Bradley 1305-Series AC Drives 1305-Series Drive Control Logic Chart Cabinet Hardmount V-Control and EDC/Netmaster Control H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC) 0 = No Signal Received 1 = Signal Received SW2 SW1 Rev Stop Fwd 16 13 8 6 DC Volt Meter Black Probe Terminal Location 7 7 7 7 7 7 Terminal #18 (SW3) Terminal #17 (SW2) Terminal #16 (SW1) Terminal #13 (STR) Terminal #8 (Stop) Terminal #6 (STF) Input Status - Parameter #55
Allen-Bradley 1305-Series AC Drives 1305-Series Drive Control Logic Chart Cabinet freestanding P Control, V Control and EDC/Netmaster Control H – Control Voltage High (approximately 5V DC) L – Control Voltage Low (less than 1V DC) 0 = No Signal Received 1 = Signal Received SW2 SW1 Rev Stop Fwd 16 13 8 6 DC Volt Meter Black Probe Terminal Location 7 7 7 7 7 7 Terminal #18 (SW3) Terminal #17 (SW2) Terminal #16 (SW1) Terminal #13 (STR) Terminal #8 (Stop) Terminal #6 (STF) Input Status -
Allen-Bradley 1305-Series AC Drives Computer Output Boards Connections identified on these figures set speed and direction of the drive.
Allen-Bradley 1305-Series AC Drives Control Wire During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 44 for wire connection numbers. Control Wire Connection Reference Table. Output Board Terminal V-Control F370314, F8206501 and F370447-6, etc.
Allen-Bradley 1305-Series AC Drives AC Drive Diagnostics/Parameter Viewing 3. Slide blank panel cover toward base of drive and remove it. Place top edge of HIM approximately 1/2 inch from top edge of the cover. Push inward on bottom of HIM and slide HIM up (toward the top of the drive) into position.
Allen-Bradley 1305-Series AC Drives Human Interface Module (HIM) Operation When power is first applied to the drive, the HIM will cycle through a series of displays. The displays will show drive name, HIM ID number, and communications status. Upon completion, the Status Display will be displayed. If a fault condition exists, it will appear on the display. NOTE: If “Not Enabled” is displayed, the Enable input is not active.
Allen-Bradley 1305-Series AC Drives HIM Structure Chart – Series A 3.00, Series B 1.
Allen-Bradley 1305-Series AC Drives HIM Structure Chart – Earlier Versions OPERATOR LEVEL Power-Up Mode & Status Display ESC SEL MODE LEVEL "Choose Mode" Display Process Program EEProm Password MAIN FILE Metering Setup Advanced Setup Faults Frequency Set Feature Select Diagnostics Ratings (1336 only) Adapter I/O Process Display Output Config Masks Owners Encoder Feedback (1336 only) Linear List PARAMETER LEVEL Output Current Output Voltage Output Power DC Bus Voltage Output Freq Fr
Allen-Bradley 1305-Series AC Drives NOTE: The following programming instructions include information for two versions of HIMs (Human Interface Modules or parameter units). Refer to the nameplate information on the back of HIM to determine which programming information to use. Displaying Metering Information 1. Install the HIM on the A-B drive. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display.
Allen-Bradley 1305-Series AC Drives Displaying Fault Buffers 1. Install the HIM on the A-B drive. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.
Allen-Bradley 1305-Series AC Drives Displaying Linear List of Parameters 1. Install the HIM on the A-B drive. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below. Faulted Drive Fault Description Fault Number Normal Condition Example of Normal Condition Serial Fault F 10 Stopped +0.00 Hz Choose Group .
Allen-Bradley 1305-Series AC Drives Fault Display and Troubleshooting Information The fault parameters are identified as follows: “Last Fault” Parameter #4 Most Recent This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.
Allen-Bradley 1305-Series AC Drives Allen-Bradley Drive Fault Codes Allen-Bradley Drive Fault Codes Fault Corrective Action/ Remarks Description 03 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than .5 seconds. Monitor incoming AC line for low voltage or line power interruption. 04 Under Voltage Fault DC Bus voltage fell below minimum. Monitor AC incoming AC line for low voltage or line power interruption. 05 Over Voltage Fault DC Bus maximum voltage exceeded.
Allen-Bradley 1305-Series AC Drives Table 45 (continued) Allen-Bradley Drive Fault Codes (continued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V. Check wiring between the drive and motor. Check for grounded phase. 40 Phase W Fault Phase to ground fault detected between controller and motor in Phase W. Check wiring between the drive and motor. Check for grounded phase.
Allen-Bradley 1305-Series AC Drives Troubleshooting Suggestions Problem: Important Considerations Wash basket not accelerating properly. • Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.
Allen-Bradley 1336-Series AC Drives Allen-Bradley 1336-Series AC Drives Installation/Wiring Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive. Listed in Table 46 are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in Table 46, install one of the devices listed under the heading Corrective Action on the line side of the drive.
Allen-Bradley 1336-Series AC Drives Electrical Interference SINGLE PHASE MACHINES EMI L1 ALLEN-BRADLEY RFI L2 INPUT POWER LINE 2 3 3 PROVEN EARTH GROUND TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. BLACK WIRES WILL CONNECT TO AC DRIVE INPUT TERMINALS "R", "S" & "T". BLACK WIRES ARE NOT LABELED AND THEIR RESPECTIVE TERMINATION IN AC DRIVE IS NOT OF IMPORTANCE.
Allen-Bradley 1336-Series AC Drives Terminal Block Access To access the power and control terminal blocks, perform the following procedure: WARNING To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. W662 The following information illustrates the terminal block designations for each of the drive models. 1. Remove power from machine at main disconnect.
Allen-Bradley 1336-Series AC Drives Power Terminal Block Description Input and output connections are performed through terminal block TB1. Refer to Figure 49. A4 Frame A1-A3 Frame 200-240V, 0.37 Ð 3.7 kW (0.5 Ð 5 HP) Terminal Designations 380-480V, 0.37 Ð 3.7 kW (7.5 Ð 10 HP) Terminal Designations GRD GRD R S T (L1) (L2) (L3) DC + DC - To Motor 380-480V, 5.5 Ð 7.5 kW (7.
Allen-Bradley 1336-Series AC Drives Control Terminal Blocks Description and Control Logic Control terminal functions are unique to each AllenBradley Drive. Each drive’s control terminal is addressed independently. Control Terminal (TB2/TB3) Function WARNING To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution.
Allen-Bradley 1336-Series AC Drives Fault Indicator Light CAUTION The A-B 1336 is equipped with a mechanical relay which transitions when a drive fault occurs. Some machines use this contact for lighting an external indicator light. This relay is used to switch the neutral (AC common) lead to the fault indictor light and connects between TB3-13 and TB3-14. Refer to Figure 50. MACHINE DAMAGE AND/OR PERSONAL INJURY.
Allen-Bradley 1336-Series AC Drives Input Mode =“12” Parameter #21 Typical Configuration Washer-Extractor Control Hardware 1336 Drive Hardware TB3 1 2 3 1 19 STF - Start Forward 20 Stop 21 Common 22 STR - Start Reverse 23 Common 24 Motor Temp Input 25 Common 26 SW3 - Preset Input 3 27 SW2 - Preset Input 2 28 SW1 - Preset Input 1 29 Common 30 Enable TB2 Resistor or Potentiometer on some Models 5 1 +5v 2 A/D 3 Common 12 13 Fault Indicator Contact (Some Machines) 14 15
Allen-Bradley 1336-Series AC Drives Control Terminal Block Designations Terminal Number Signal Machine Use True Earth Not Used External Speed Pot Select Machines Only Signal Common Specialty Machines Only 0 – 10V DC Input Specialty Machines Only 4 – 20 mA Input Specialty Machines Only 7, 8 Pulse Input for Frequency Specialty Machines Only 9 Analog Output Not Used 10, 11 Programmable Contact Not Used 11, 12 Run Contact Not Used Fault Contact NO Fault Indicator Light (Some Machines)
Allen-Bradley 1336-Series AC Drives Allen-Bradley 1336-Series 1336-Series Drive Control Logic Chart Pocket Hardmount WE-6 Control - Design 5 and Earlier H – Signal Voltage High (approximately 5V DC) L – Signal Voltage Low (less than 1V DC) 0 = No Signal Received 1 = Signal Received DC Volt Meter Red Probe Terminal Location 19 DC Volt Meter Black Probe Terminal Location 29 29 29 29 29 29 Terminal #27 (SW2) Terminal #28 (SW1) Terminal #26 (SW3) Terminal #22 (STR) Terminal #20 (Stop) Terminal
Allen-Bradley 1336-Series AC Drives 1336-Series Drive Control Logic Chart Cabinet Freestanding WE-6 Control H – Control Voltage High (approximately 5 V DC) L – Control Voltage Low (less than 1 V DC) 0 = No Signal Received 1 = Signal Received Rev Stop Fwd 20 19 DC Volt Meter Black Probe Terminal Location 29 29 29 29 29 29 Terminal #27 (SW2) Terminal #28 (SW1) Terminal #26 (SW3) Terminal #22 (STR) Terminal #20 (Stop) Terminal #19 (STF) Input Status - Parameter #55 H H H H L/H H 0 0
Allen-Bradley 1336-Series AC Drives 1336-Series Drive Control Logic Chart Cabinet Hardmount A Control and V Control 0 = No signal received 1 = Signal received H – Control Voltage High (greater than 10V DC) L – Control Voltage Low (less than 1V DC) Rev Stop Fwd 20 19 DC Volt Meter Black Probe Terminal Location 29 29 29 29 29 29 Terminal #27 (SW2) Terminal #28 (SW1) Terminal #26 (SW3) Terminal #22 (STR) Terminal #20 (Stop) Terminal #19 (STF) Input Status – Parameter 55 H H H H L/H H
Allen-Bradley 1336-Series AC Drives Computer Output Boards Connections identified on these figures set speed and direction of the drive.
Allen-Bradley 1336-Series AC Drives UNILINC OUTPUT BOARD Drive Harness Connection H13 16 9 8 1 P/N: F8108001 UniLinc Output Board PHM738N Figure 53 96 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F232120R7
Allen-Bradley 1336-Series AC Drives Control Wire During troubleshooting, if the wire path between the control board and the drive is uncertain, refer to Table 55 for wire connection numbers. Control Wire Connection Reference Table. Output Board Terminal V-Control F370314, F8206501 and F370447-6, etc.
Allen-Bradley 1336-Series AC Drives AC Drive Diagnostics/Parameter Viewing External HIM Connection The HIM unit can be installed using an adapter cable (P/N P370716). This method of attaching the HIM uses an external connector shown in Figure 54. The HIM unit operates in the same manner in this configuration.
Allen-Bradley 1336-Series AC Drives Human Interface Module (HIM) Operation When power is first applied to the drive, the HIM will cycle through a series of displays. The displays will show drive name, HIM ID number, and communications status. Upon completion, the Status Display will be displayed. If a fault condition exists, it will appear on the display. NOTE: If “Not Enabled” is displayed, the Enable input is not active.
Allen-Bradley 1336-Series AC Drives HIM Structure Chart – Series A 3.00, Series B 1.
Allen-Bradley 1336-Series AC Drives HIM Structure Chart – Earlier Versions OPERATOR LEVEL Power-Up Mode & Status Display ESC SEL MODE LEVEL "Choose Mode" Display Process Program EEProm Password MAIN FILE Metering Setup Advanced Setup Faults Frequency Set Feature Select Diagnostics Ratings (1336 only) Adapter I/O Process Display Output Config Masks Owners Encoder Feedback (1336 only) Linear List PARAMETER LEVEL Output Current Output Voltage Output Power DC Bus Voltage Output Freq Fr
Allen-Bradley 1336-Series AC Drives Displaying Metering Information 1. Install the HIM on the A-B drive. 6. Press the Enter key Display will read: to choose Group Level. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.
Allen-Bradley 1336-Series AC Drives Displaying Fault Buffers 1. Install the HIM on the A-B drive. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below.
Allen-Bradley 1336-Series AC Drives Displaying Linear List of Parameters 1. Install the HIM on the A-B drive. 2. Turn on machine power. 3. After three to five seconds of initialization, display will show the status display. If drive is in a faulted condition, fault will appear in display; otherwise, drive will read current status. Refer to examples below. Faulted Drive Fault Description Fault Number Normal Condition Example of Normal Condition Serial Fault F 10 Stopped +0.
Allen-Bradley 1336-Series AC Drives Fault Display and Troubleshooting Information The fault parameters are identified as follows: “Last Fault” Parameter #4 Most Recent This section provides information to guide users in understanding drive fault conditions and general troubleshooting procedures for Allen-Bradley drives. Included is a listing and description of the various drive faults with possible solutions, when applicable. For any questions regarding fault conditions, consult with the factory.
Allen-Bradley 1336-Series AC Drives Clearing Faults When a fault occurs, the cause must be corrected before the fault can be cleared. Resetting a fault will not correct the cause of the fault condition. After corrective action has been taken, simply cycling power to the drive will clear the fault.
Allen-Bradley 1336-Series AC Drives Allen-Bradley Drive Fault Codes Allen-Bradley Drive Fault Codes Fault Corrective Action/ Remarks Description 02 Motor Temp Fault The motor thermal switch path is open. Motor temperature high. Check for: ambient air, cooling fan blockage or operation, break in switch wire path (not on all machines). 03 Power Loss Fault DC Bus voltage remains below 85% nominal for longer than .5 seconds. Monitor incoming AC line for low voltage or line power interruption.
Allen-Bradley 1336-Series AC Drives Table 56 (continued) Allen-Bradley Drive Fault Codes (continued) Fault Description Corrective Action Remarks 39 Phase V Fault Phase to ground fault detected between controller and motor in Phase V. Check wiring between the drive and motor. Check for grounded phase. 40 Phase W Fault Phase to ground fault detected between controller and motor in Phase W. Check wiring between the drive and motor. Check for grounded phase.
Allen-Bradley 1336-Series AC Drives Troubleshooting Suggestions Problem: Important Considerations Wash basket not accelerating properly. • Drive cooling is extremely important to the overall service life of the product. Extreme care should be used to keep cooling air paths clean. Drive cabinet enclosures have been designed to optimize cooling. Keep cabinet doors closed and panels installed to maintain proper operation.