Pocket Hardmount UniLinc Control Refer to Page 8 for Model Identification UniLinc Control PHM1401C PHM1401C Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) www.alliancelaundry.com Part No.
Table of Contents Safety Information.............................................................................. Explanation of Safety Messages........................................................... Important Safety Instructions ............................................................... Safety Decals ........................................................................................ Operator Safety.....................................................................................
Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. DANGER DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored.
Safety Information 9. Do not install or store the washer where it will be exposed to water and/or weather. 10. Do not tamper with the controls. 11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. 12.
Safety Information WARNING WARNING This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty.
Safety Information Operator Safety Safe Operating Environment WARNING NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury. SW012 To ensure the safety of machine operators, the following maintenance checks must be performed daily: 1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available. 2.
Safety Information Input and Output Services DANGER Do not place volatile or flammable fluids in any machine. Do not clean the machine with volatile or flammable fluids such as acetone, lacquer thinners, enamel reducers, carbon tetrachloride, gasoline, benzene, naptha, etc. Doing so could result in serious personal injury and/or damage to the machine. SW002 • Water Damage. Do not spray the machine with water. Short circuiting and serious damage may result.
Safety Information AC Inverter Drive Machines equipped with the AC inverter drive require special attention with regard to the operating environment. • An especially dusty or linty environment will require more frequent cleaning of the AC inverter drive cooling fan filter and of the AC inverter drive itself. This manual is designed as a guide to operating and maintaining the Pocket Hardmount washer-extractor equipped with the AC inverter drive.
Introduction Model Identification Information in this manual is applicable to these models: UW35TV UW60TV UW80TV UW100TV UW125TV UW150TV 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138701 (EN)
Introduction Nameplate Location Replacement Parts The nameplate is located on the back of the machine. Always provide the machine’s serial number and model number when ordering parts or when seeking technical assistance. Refer to Figure 1 and Figure 2. If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor.
Introduction Model Number Familiarization Guide Sample Model Number: UW60TVQU10001 UW Model Number Prefix 60 Washer-Extractor Capacity (60 pounds dry weight of laundry) T Type of Electrical Control T = UniLinc Control V Washer-Extractor Speed Capabilities V = 8 Speeds Q Electrical Characteristics U1 Design Series 0001 Option Identification (varies from machine to machine) UW060TVQU10001 00000000000 200 – 240 19 30 50 – 60 3 60 3 720 27 500000 EXAMPLE OF NAMEPLATE PHM697N PHM697N Fi
Operation Machine Familiarization Guide The machine familiarization guide in Figure 3 and Figure 4 identifies major operational features of the UW washer-extractor.
Operation 150 MODEL 1 2 12 3 11 8 10 9 4 8 5 6 7 PHM1402C PHM1402C 1 2 3 4 5 6 Emergency Stop Button Supply Valve Box Supply Dispenser Spray Rinse Tube Side Panel Rub Rail 7 8 9 10 11 12 Shell Front Basket Jog Button Door Latch Handle Door Box Control Module Door Unlock Button Figure 4 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8138701
Operation UniLinc Control About the Control (UniLinc Control) The UniLinc control on the washer-extractor is an advanced, graphical, programmable computer that lets the owner control most machine features by interacting with the control. UniLinc allows the owner to program custom cycles, run diagnostic cycles and retrieve audit, error and bearing information. 2 Washer-extractors shipped from the factory have default cycles and wash temperature settings built in.
Operation Operational Keypad (UniLinc Control) PHM1401C Figure 6 The control includes seven keypads. These functions are available to the operator and are intended to control operation of the washer extractor. Refer to Figure 6 and Table 1. Keypad Description Press to move the cursor on display to edit programming values. Also, press while in Cycle Menu or Run Menu to change to the Contrast Adjust/Backlight LCD/UP ARROW Menu. Also, press with and to enter System Menu.
Operation Cycle Display (UniLinc Control) 1 2 3 4 6 Cycle01: Towels White Bleach Segment01: Wash Fill HOT 7 8 LOW SI S2 S3 S4 S5 ESI ES2 ES3 ES4 5 10 ES5 ES6 ES7 ES8 41:43 Run Menu 9 11 PHM1071R PHM1071N 1 2 3 4 5 Cycle Name Segment Name Step Name Programmed Water Temperature HOT, WARM, COLD or specific temperature Actual Temperature – range of 35-205°F (2-96°C) 6 7 8 9 10 11 Water Level – OVFL, HIGH, MED, LOW, 1–30 Water Level – Graphical Value/Action graphic Internal Supply Indicators Ext
Operation Operating Instructions (UniLinc Control) UW150 MODELS 1. When display shows the Cycle Menu Screen washer-extractor is ready to be loaded with laundry. 2. Press the door unlock button located on the lower left front on the control. Refer to Figure 8. UW35 – UW150 MODELS PHM705N PHM705N Figure 8 PHM717N 3. Open door within five seconds of pressing the door unlock keypad. 4. On 35 – 125 models, turn door handle clockwise and swing the door left to open.
Operation As the cycle proceeds, the display will show a summary of the cycle occuring. Refer to Figure 7. CAUTION Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury. SW025 NOTE: When washing items which may disintegrate or fragment, such as mop heads or sponges, use laundry nets to prevent drain blockage.
Operation Shakeout Routine (UniLinc Control) WARNING NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury. SW012 A Shakeout agitation step is programmed at the end of every cycle The Shakeout Step will help prevent tangling of the load. The Shakeout time is set at the factory to agitate for 40 seconds. Refer to Programming Manual to disable or change the time of the Shakeout.
Operation Models Equipped with Both Steam and Electric Heating 1. To switch between the heating type, locate the switch on the left side of control module. Refer to Figure 15. 2. To select steam heat, make sure the switch is in the down position. OR To select electric heat, make sure the switch is in the up position.
Maintenance Routine maintenance maximizes operating efficiency and minimizes downtime. The maintenance procedures described below will prolong the life of the machine and help prevent accidents. On UniLinc Control models, maintenance checklists are also displayed on the control. Press to enter Service Schedule Menu. Refer to Figure 16 WARNING Be careful when handling sheet-metal parts. Sharp edges can cause personal injury.
Maintenance Daily (UniLinc Control) Weekly (UniLinc Control) Beginning of Day Weekly Maintenance Reminders: Daily Maintenance Reminders: 1. Inspect all water inlets for leaks. 2. Inspect all chemical inlets, lines and connections for leaks. 3. Clean inverter drive box filter. 4. Clean door gasket. 5. Clean top, front and side panels. 1. Check for leaks. a. Start an unloaded cycle to fill machine. b. Verify that the door and door gasket do not leak. c. Verify that the main drain valve is operating.
Maintenance Monthly (UniLinc Control) NOTE: Disconnect power to the washer-extractor at its source before performing the monthly maintenance procedures. Monthly Maintenance Reminders: 1. Clean the inverter drive fins. 2. Inspect V belts for replacement or adjustment. a. Check for uneven wear and frayed edges. b. Verify belt tension. c. Verify belt alignment. 3. Remove back panel and check hoses for leaks. 4. Check supply dispenser hoses and connections. 5. Clean inlet hose filter screens.
Maintenance • Deflection. Refer to Figure 20. Loosen motor mounting bolts and slide motor along motor plate to change belt span length. Belt tension measurements should be taken as close to the center of the belt span as possible. For every inch of span length, the belt should deflect 1/64 inch (0.40 mm). Thus, a belt with span length of 50 inches should deflect 50/64 inch (19.84 mm). An initial (run-in) force of 5.25 pounds should be used to set the belt tension. An operating (normal) force of 3.
Maintenance Quarterly (UniLinc Control) Verify Vibration Switch Gap NOTE: Disconnect power to the washer-extractor before performing the quarterly maintenance procedures. 1. Insert the 0.010 inch feeler gauge (supplied with machine) between the adjustment bolt and the vibration switch. 2. If alarm is active: Slowly loosen adjustment bolt until the alarm stops. Quarterly Maintenance Reminders: 1. Inspect and tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessary. 3.
Maintenance Care of Stainless Steel • Remove dirt and grease with detergent and water. Thoroughly rinse and dry after washing. • Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present. • Do not allow salty or acidic solutions to evaporate and dry on stainless steel. Wipe clean of any residues. • Rub in the direction of the polish lines or “grain” of the stainless steel to avoid scratch marks when using abrasive cleaners.
Maintenance Daily Preventive Maintenance Checklist Machine ____________________________ Operator Week of: ________________ Days ___________________________ Checks 1 2 3 4 5 6 7 Observe All Safety Warnings! Disconnect power to the machine before performing the daily maintenance procedures. Beginning of Day 1. Inspect water inlet valve hose connections on the back of the washer-extractor for leaks. 2. Inspect steam hose connections for leaks, where applicable. 3.
Maintenance Weekly Preventive Maintenance Checklist Machine ____________________________ Operator Month __________ ___________________________ Checks Week Ending: / / / / / Observe All Safety Warnings! Disconnect power to the machine before performing the weekly maintenance procedures. 1. Check the washer-extractor for leaks: a. Start an unloaded cycle to fill the machine. b. Verify that door and door gasket do not leak. c. Verify that the drain valve is operating. 2. 3. 4. 5. 6. 7.
Maintenance Monthly Preventive Maintenance Checklist Machine ____________________________ Operator Month ___________________________ Checks Observe All Safety Warnings! Disconnect power to the machine before performing the monthly maintenance procedures. 1. Each month OR every 200 hours of operation, lubricate bearings. 2. Clean the AC drive fins (where applicable). 3. Determine if V-belts require replacement or adjustment: a. Check V-belts for uneven wear and frayed edges. b.
Maintenance Quarterly Preventive Maintenance Checklist Machine ____________________________ Operator Quarter ___________________________ Checks Observe All Safety Warnings! Disconnect power to the machine before performing the quarterly maintenance procedures. 1. Tighten door hinges and fasteners, if necessary. 2. Tighten anchor bolts, if necessary. 3. Verify that the drain motor shield is in place and secure. 4. Check all painted surfaces for bare metal. Repair, if necessary. 5.
