OPERATOR AND PARTS MANUAL Loader Models 95 & 195 022012 P4166
Table of Contents - 95 & 195 Loader Table of Contents Introduction..................................................................................................................................4 • Terminology......................................................................................................................4 • Hydraulic (Hose Kit)..........................................................................................................5 Specifications....................................
Introduction - 95 & 195 Loader Introduction Allied by Farm King front-end loaders are backed by years of extensive research. Factory testing simulates specific operations to evaluate durability; days of continuous cycling in raising, twisting and dropping loads using a programmed hydraulic power unit represents years of extreme use. With one of the largest mounting kit application lists in the industry, there is an Allied front-end loader available for nearly every tractor, large or small, new or old.
Safety - 95 & 195 Loader Hydraulic (Hose Kit) Hose Kit “A” Loader powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “B” Loader operated by an external OC or CC valve that is powered from the tractor remotes. Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic system.
Specifications - 95 & 195 Loader Specifications 95 Loader 6
Specifications - 95 & 195 Loader Model number: 95 Mounting height: 23" (nominal) Typical range: 20" - 26" Description Bucket Lift Bore 1.50" 1.50" Rod 1.00" 1.00" Stroke 13.25" 14.50" Length 34.75" 37.00" Length 21.50" 22.50 A - Maximum lift height to pivot point (full height): 78" B - Clearance with bucket dumped: 61" C - Reach at maximum height: 18" D - Maximum dump angle: 45° F - Bucket rollback angle: 14° G - Digging depth: 3.
Specifications - 95 & 195 Loader 195 Loader 8
Specifications - 95 & 195 Loader Model number: 195 Mounting height: 26" (nominal) Typical range: 23" - 29" Description Bucket Lift Bore 2.00" 2.00" Rod 1.25" 1.25" Stroke 13.38" 15.00" Extended Length 37.00" 40.00" Retracted Length 23.63" 25.00" A - Maximum lift height to pivot point (full height): 90" B - Clearance with bucket dumped: 74" C - Reach at maximum height: 15" D - Maximum dump angle: 40° F - Bucket rollback angle: 19° G - Digging depth: 3.
Safety - 95 & 195 Loader Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
Safety - 95 & 195 Loader General Safety Instructions • • • • • • • • • • • • • • • Have a first-aid kit available for use and know how to use it. Have a fire extinguisher available, stored in a highly visible location, and know how to use it. Wear appropriate protective gear.
Safety - 95 & 195 Loader Safety Decals 12
Safety - 95 & 195 Loader Important Precautions 13
Operation - 95 & 195 Loader Operation Operation General Operating Notes: Refer to tractor Operator's Manual for Operating information on the tractor's hydraulic system. Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket WARNING Always connect boom hoses to float section.
Operation - 95 & 195 Loader Operating Suggestions for Loading When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. When loading bucket, drive straight into material. Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor. Note: Bottom surface of bucket is parallel to line on motion.
Operation - 95 & 195 Loader Operating Suggestions for Backfilling DO THIS When backfilling approach pile with a flat bucket. Leave dirt in bucket. Dumping on each pass wastes time. Backgrade work surface with a loaded bucket. Release all pressure on lift cylinders so full weight of bucket is scraping ground. Use heel of bucket Do not use bucket in dumped position for bulldozing. This will only impose severe shock loading on the bucket cylinders and make it more difficult to maintain a level grade.
Operation - 95 & 195 Loader Attaching the Loader to Your Tractor 1. Postions the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2.
Operation - 95 & 195 Loader 7. Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque 500 ft-lb. When mounting for the first time, the front hook bolts will have to be tightened after positioning the hook directly over the mounting boss (most rearward position) 9. Raise the loader and lock the support stand tubes in the up position.
Operation - 95 & 195 Loader Removing the Loader from Your Tractor 1. WARNING When removing the loader, it must be fitted with a bucket or other suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. WARNING Always remove the loader on firm, level ground (away from children's play area and high traffic areas). This makes attaching and removing much faster and easier. It also makes the free standing loader more stable.
Operation - 95 & 195 Loader 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader. On some mountings, the lift cylinders must be extended more while the tractor is backing up, so that the subframes clear the front axle. 6.
General Instructions - 95 & 195 Loader General Instructions As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. 1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operationfor wear. 2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt ofequivalent grade or strength. 3.
Troubleshooting - 95 & 195 Loader Troubleshooting Problem Loader slow and/or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Possible Cause Quick couplers leaking Hydraulic oil too heavy Change or replace filter Oil filter plugged Clean or replace filter Hydraulic pump worn Repair or replace pump Oil line restricted or leaking Replace damaged or restricted hoses or tube lines Inspect, clean, repair or replace valve Air in hydraulic system Cycle l
Troubleshooting - 95 & 195 Loader Problem Insufficient lift capacity Possible Cause Remedy Improper hydraulic pump operation Repair or replace pump Load is greater than boom lift capacity Check loader specifications Internal boom cylinder leakage Replace any worn parts and install a seal repair kit Improper hydraulic valve operation Repair or replace valve Worn control valve Worn cylinder piston seals Have authorized dealer replace seals Excessive wear on bottom of bucket and wear pads Float
Maintenance - 95 & 195 Loader Maintenance Lubrication Lubricate tractor hydraulic unit as indicated in tractor operator's manual. Keep bushings on lift arm pivots and cylinders well lubricated. Use high-grade lithium grease every 8 hours of operation.
Bolt Torque - 95 & 195 Loader Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Standard Bolt Torque Bolt Size (in) Grade 2 Grade 5 Grade 8 Torque Torque Torque ft-lb NM ft-lb NM ft-lb NM 0.25 0.313 0.
Parts - 95 & 195 Loader Sub Frame Assembly 26
Parts - 95 & 195 Loader Item Part # Description Qty 95 Qty 195 1 24518 Upright Weldment 2 24509 195 Subframe Weldment (Left) 2 1 3 24519 195 Subframe Weldment (Right) 1 4 113427 Strut Arm 5 113555 Hook Weldment 2 6 113556 Plate Clamp 2 7 113557 Spacer Block 8 8 113558 Shim 2 9 113462 Grille Guard Weldment 1 10 113460 Grille Guard Bracket 1 11 113444 Cross Member Weldment 4 1 12 113418 Pivot Shaft 1.5 Dia x 5.
Parts - 95 & 195 Loader Main Frame Assembly 28
Parts - 95 & 195 Loader Item Part # 1 24520 95 Mainframe Weldment 24528 195 Mainframe Weldment 2 3 Description B019548 48" Standard Bucket (Non Quick-Tach) B019560 60" Standard Bucket (Non Quick-Tach) B011960 60" Large Capacity Bucket (Non Quick-Tach) 113467 Loader Stand L.H. Qty 95 Qty 195 1 1 1 1 4 113463 Loader Stand R.H. 1 1 5 113465 Stand Arm 2 2 6 16035 Pin 0.
Parts - 95 & 195 Loader Hydraulic Plumbing Assembly 30
Parts - 95 & 195 Loader Item Part # Description Qty 95 Qty 195 1 Bucket Cylinder 2 2 2 Lift Cylinder 2 2 3 813104 Hose 3/8 x 16.0 Long 9/16 Swfjic x 9/16 Swfjic 6 2 4 113684 Hose 3/8 x 10.0 Long 9/16 Swfjic x 9/16 Morb 2 2 5 113683 Hose 3/8 x 14.0 Long 9/16 Swfjic x 9/16 Morb 6 113450 Tubing - Lift Cyl. Top Drop 2 1 1 7 113451 Tubing - Lift Cyl. Common (12.0") 1 1 8 113452 Tubing - Lift Cyl. Common (15.0") 1 1 9 113453 Tubing - Lift Cyl.
Assembly - 95 & 195 Loader Assembly Hydraulic Cylinder Assembly Item 1. Bucket Cylinders Description 95 195 95 195 Diameter 1.50 2.00 1.50 2.00 Length of Stroke 13.25 13.38 14.50 15.00 Retracted Length 21.50 23.63 22.50 25.00 Extended Length 34.75 37.00 37.00 40.00 Cylinder Assembly No. 24502 24534 24503 25384 Seal Kit No. X1401 X1348 X1401 X1348 Shaft Diameter 1.00 1.25 1.00 1.
Safety - 95 & 195 Loader Pre-delivery Check List Before delivering this equipment please complete the following check list. __ 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. __ 2. The hydraulic system installed is appropriate for the tractor and loader. __ 3. The loader is properly installed. __ 4. All bolts are tightened to the torque specifications shown in the torque chart. __ 5. All safety decals are readable. __ 6.
Warranty - 95 & 195 Loader Allied by Farm King Limited Warranty This document limits your warranty rights. Base Limited Warranty Buhler Industries Inc. provides this warranty only to original retail purchasers of its product. Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc.
Warranty - 95 & 195 Loader Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an authorized Allied by Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc.
Warranty - 95 & 195 Loader (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state. Buhler Industries Inc.
www.farm-king.com 1330 43rd Street NW Fargo, North Dakota USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2012 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.
