Operator and Parts Manual Loader Models 995 TSL & S995 TSL 122011 P3792
Table of Contents - 995 TSL & S995 TSL Loader Table of Contents Introduction..................................................................................................................................4 • Terminology......................................................................................................................4 • Hydraulic (Hose Kit)..........................................................................................................5 Specifications..........................
Introduction - 995 TSL & S995 TSL Loader Introduction Allied by Farm King front-end loaders are backed by years of extensive research. Factory testing simulates specific operations to evaluate durability; days of continuous cycling in raising, twisting and dropping loads using a programmed hydraulic power unit represents years of extreme use.
Safety - 995 TSL & S995 TSL Loader Hydraulic (Hose Kit) Hose Kit “A” Loader powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “B” Loader operated by an external OC or CC valve that is powered from the tractor remotes. Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic system.
Specifications - 995 TSL & S995 TSL Loader Specifications 6
Specifications - 995 TSL & S995 TSL Loader Model number: 995 TSL regular Mounting height: 52.0 (nominal) Typical range: 48.0 to 56.0 Description Bucket Cylinders Lift Cylinders Bore 3.00 3.50 Rod 1.75 2.00 Stroke 24.75 32.50 Extended Length 86.50 85.00 Retracted Length 61.75 52.50 A - Maximum lift height to pivot point (full height): 181.0 B - Maxiumim lift height under level bucket: 172.0 C - Clearance with bucket dumped: 152.0 D - Reach at maximum lift height: 25.
Safety - 995 TSL & S995 TSL Loader Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
Safety - 995 TSL & S995 TSL Loader General Safety Instructions • • • • • • • • • • • • • • • • Have a first-aid kit available for use and know how to use it. Have a fire extinguisher available, stored in a highly visible location, and know how to use it. Wear appropriate protective gear.
Safety - 995 TSL & S995 TSL Loader Safety Decals 10
Safety - 995 TSL & S995 TSL Loader Important Precautions 11
Operation - 995 TSL & S995 TSL Loader Operation Operation General Operating Notes: Refer to tractor Operator's Manual for Operating information on the tractor's hydraulic system. Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket Warning Always connect boom hoses to float section.
Operation - 995 TSL & S995 TSL Loader Operating Suggestions for Loading When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. When loading bucket, drive straight into material. Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor.
Operation - 995 TSL & S995 TSL Loader Operating Suggestions for Backfilling DO THIS When backfilling approach pile with a flat bucket. Leave dirt in bucket. Dumping on each pass wastes time. Backgrade work surface with a loaded bucket. Release all pressure on lift cylinders so full weight of bucket is scraping ground. Use heel of bucket Do not use bucket in dumped position for bulldozing.
Operation - 995 TSL & S995 TSL Loader Attaching the Loader to Your Tractor 1. Postions the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2.
Operation - 995 TSL & S995 TSL Loader 7. Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque 500 ft-lb. When mounting for the first time, the front hook bolts will have to be tightened after positioning the hook directly over the mounting boss (most rearward position) 9. Raise the loader and lock the support stand tubes in the up position.
Operation - 995 TSL & S995 TSL Loader Removing the Loader from Your Tractor 1. Warning When removing the loader, it must be fitted with a bucket or other suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. Warning Always remove the loader on firm, level ground (away from children's play area and high traffic areas). This makes attaching and removing much faster and easier. It also makes the free standing loader more stable.
Operation - 995 TSL & S995 TSL Loader 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader. On some mountings, the lift cylinders must be extended more while the tractor is backing up, so that the subframes clear the front axle. 6.
General Instructions - 995 TSL & S995 TSL Loader General Instructions As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. 1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operationfor wear. 2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt ofequivalent grade or strength. 3.
Operation - 995 TSL & S995 TSL Loader TSL General Note and Instructions 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion. This feature is standard with 2.50" and 3.00" diameter bucket cylinders. 2.
Maintenance - 995 TSL & S995 TSL Loader Maintenance Lubrication Lubricate tractor hydraulic unit as indicated in tractor operator's manual. Keep bushings on lift arm pivots and cylinders well lubricated. Use high-grade lithium grease every 8 hours of operation.
Bolt Torque - 995 TSL & S995 TSL Loader Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Standard Bolt Torque Bolt Size (in) Grade 2 Grade 5 Grade 8 Torque Torque Torque ft-lb NM ft-lb NM ft-lb NM 0.25 0.313 0.
Parts - 995 TSL & S995 TSL Loader Main Frame Assembly 24
Parts - 995 TSL & S995 TSL Loader Item 1 Part # Description Qty 995 TSL Qty S995 TSL 24701 995 TSL Mainframe 24722 S995 TSL Mainframe 1 2 24705 Quick Attach Left 1 1 3 24706 Quick Attach Right 1 1 4 113102 Cross Tube 1 1 5 108827 Pin Weldment 2 2 1 6 114304 Stand Tube 2 2 7 114303 Stand Foot 2 2 8 113690 Link Spacer 2 2 9 110907 Stand Pin 0.625 Diameter 2 2 10 12779 Hair Pin Clip 4 4 11 114173 Leveling Rod 1 1 12 113587 Pin 1.25 x 8.
Parts - 995 TSL & S995 TSL Loader 26 Item Part # Description Qty 995 TSL Qty S995 TSL 40 813228 1/2" Wing Nut (Pl) 2 2 41 81637 1/2" Lock Washer (Pl) 2 2 42 813356 Decal - Buhler Allied x 1.75 2 2 43 114132 Decal - TSL x 1.75 2 2 44 813358 Decal - True Self Leveling 2 2 45 113488 Decal - Quick Attach Instruction 2 2 46 52281-000 Bright Orange Scotchcal #72368 10 ft 10 ft 47 114251 2 2 Pin 1.25 Dia x 8.
Parts - 995 TSL & S995 TSL Loader Hydraulic Plumbing Assembly Manifold Kit X2547 28
Parts - 995 TSL & S995 TSL Loader Item Part # Description Qty 1 24830 3.0 Dia x 32.50 Cylinder Assembly Lift 2 2 24707 3.0 Dia x 24.75 Cylinder Assembly Bucket 2 3 812069 Tee 3/4-16 Mjic x 3/4-16 Mjic 4 4 886704 Adaptor Str 3/4 Mjic x 3/4 Mjic 2 5 811414 Elbow 90° 3/4-16 Morb to 3/4 Mjic 2 6 813128 Elbow 90° 3/4 Mjic x 3/4 Mjic 4 7 11362 Pipe Clip 9 8 112937 Tubing Ext. Lift Cyl 31.
Assembly - 995 TSL & S995 TSL Loader Assembly Hydraulic Cylinder Assembly Item 1 1. Description Bucket Cylinders Diameter 3.00" 3.00" 3.50" Length of Stroke 24.75" 32.50" 32.50" Retracted Length 61.75" 52.50" 52.50" Extended Length 86.50" 85.00" 85.00" Cylinder Assembly No. 24707 24830 24607 Seal Kit No. X1424 X1424 X1425 Shaft Diameter 1.75" 1.75" 2.00" Head Plate No. 24606 24606 24430 2 Shaft Weldment No. 114135 114930 113700 3 Cylinder Tube Weld't No.
Safety - 995 TSL & S995 TSL Loader Pre-delivery Check List Before delivering this equipment please complete the following check list. __ 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. __ 2. The hydraulic system installed is appropriate for the tractor and loader. __ 3. The loader is properly installed. __ 4. All bolts are tightened to the torque specifications shown in the torque chart. __ 5. All safety decals are readable. __ 6.
Warranty - 995 TSL & S995 TSL Loader Allied by Farm King Limited Warranty This document limits your warranty rights. Base Limited Warranty Buhler Industries Inc. provides this warranty only to original retail purchasers of its product. Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc.
Warranty - 995 TSL & S995 TSL Loader Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an authorized Allied by Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc.
Warranty - 995 TSL & S995 TSL Loader (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state. Buhler Industries Inc.
www.farm-king.com 1330 43rd Street NW Fargo, North Dakota USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2010 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.
