Operator and Parts Manual Loader Models 895, S895, 895HSL, S895HSL, 895 TSL & S895 TSL 122011 P3549A
Table of Contents - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Table of Contents Introduction..................................................................................................................................4 • Terminology......................................................................................................................4 • Hydraulic (Hose Kit)..........................................................................................................5 Specifications......
Introduction - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Introduction Allied by Farm King front-end loaders are backed by years of extensive research. Factory testing simulates specific operations to evaluate durability; days of continuous cycling in raising, twisting and dropping loads using a programmed hydraulic power unit represents years of extreme use.
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Hydraulic (Hose Kit) Hose Kit “A” Loader powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “B” Loader operated by an external OC or CC valve that is powered from the tractor remotes. Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic system.
Specifications - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Specifications 6
Specifications - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Model number: 895 Mounting height: 50.0 (nominal) Typical range: 46.0 to 54.0 Description Bucket Lift Leveling TSL Bucket Bore 3.00 3.50 4.00 3.00 Rod 1.75 2.25 1.75 1.75 Stroke 26.50 32.50 10.50 22.00 A - Maximum lift height (full height): 172" (14.3') B - Clearance with bucket dumped (full height): 140" (11.
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL General Safety Instructions • • • • • • • • • • • • • • • • Have a first-aid kit available for use and know how to use it. Have a fire extinguisher available, stored in a highly visible location, and know how to use it. Wear appropriate protective gear.
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Safety Decals 10
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Important Precautions 11
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Operation Operation General Operating Notes: Refer to tractor Operator's Manual for Operating information on the tractor's hydraulic system. Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket Warning Always connect boom hoses to float section.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Operating Suggestions for Loading When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. When loading bucket, drive straight into material. Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Operating Suggestions for Backfilling DO THIS When backfilling approach pile with a flat bucket. Leave dirt in bucket. Dumping on each pass wastes time. Backgrade work surface with a loaded bucket. Release all pressure on lift cylinders so full weight of bucket is scraping ground. Use heel of bucket Do not use bucket in dumped position for bulldozing.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Attaching the Loader to Your Tractor 1. Postions the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL 7. Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque 500 ft-lb. When mounting for the first time, the front hook bolts will have to be tightened after positioning the hook directly over the mounting boss (most rearward position) 9. Raise the loader and lock the support stand tubes in the up position.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Removing the Loader from Your Tractor 1. Warning When removing the loader, it must be fitted with a bucket or other suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. Warning Always remove the loader on firm, level ground (away from children's play area and high traffic areas). This makes attaching and removing much faster and easier.
Operation - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader. On some mountings, the lift cylinders must be extended more while the tractor is backing up, so that the subframes clear the front axle.
Troubleshooting - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Troubleshooting Problem Loader slow and/or will not dump Loader chatters or vibrates when raising and lowering Excessive movement at pivots Possible Cause Quick couplers leaking Hydraulic oil too heavy Change or replace filter Oil filter plugged Clean or replace filter Hydraulic pump worn Repair or replace pump Oil line restricted or leaking Replace damaged or restricted hoses or tube lines Inspect, clean, repair or replace valve Ai
Troubleshooting - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Problem Insufficient lift capacity Possible Cause Remedy Improper hydraulic pump operation Repair or replace pump Load is greater than boom lift capacity Check loader specifications Internal boom cylinder leakage Replace any worn parts and install a seal repair kit Improper hydraulic valve operation Repair or replace valve Worn control valve Worn cylinder piston seals Have authorized dealer replace seals Excessive wear on bottom
General Instructions - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL General Instructions As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. 1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operationfor wear. 2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt ofequivalent grade or strength. 3.
HSL General Note and Instructions - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL HSL General Note and Instructions 1. The hydraulic self-leveling system (HSL) utilizes two metering cylinders which displace oil into or out of the bucket cylinders as the loader is raised or lowered. The cylinder volumes and geometry’s are carefully matched for each loader model to provide the correct amount of oil to keep the bucket level after it is initially leveled. 2.
TSL General Note and Instructions - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL TSL General Note and Instructions 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion. This feature is standard with 2.50" and 3.00" diameter bucket cylinders. 2.
Maintenance - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Maintenance Lubrication Lubricate tractor hydraulic unit as indicated in tractor operator's manual. Keep bushings on lift arm pivots and cylinders well lubricated. Use high-grade lithium grease every 8 hours of operation.
Bolt Torque - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. Standard Bolt Torque Bolt Size (in) Grade 2 Grade 5 Grade 8 Torque Torque Torque ft-lb NM ft-lb NM ft-lb NM 0.25 0.313 0.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Sub Frame Assembly 28
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Item Part # Description Qty Reg Qty HSL/ TSL Qty S 1 24543 895 Sub Frame Weldment Left 1 2 24544 895 Sub Frame Weldment Right 1 1 31447 895 HSL Sub Frame Weldment Left 1 2 31448 895 HSL Sub Frame Weldment Right 1 1 24593 895 S Sub Frame Weldment Left 1 2 24594 895 S Sub Frame Weldment Right 1 Qty S895 HSL/TSL 1 24596 S895HSL Sub Frame Weldment Left 1 2 24595 S895HSL Sub Frame Weldment Right 1 3 112751 Hook Weldmen
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Main Frame Assembly - HSL 30
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Description Qty 895 S895 Qty 895 S895 HSL Item Part # 1 24542 895 Main Frame Weldment 31442 895 HSL Main Frame Weldment 2 24395 Quick Attach Weldment Left 1 1 3 24396 Quick Attach Weldment Right 1 1 4 113102 Tube Cross Qtach 1 1 5 108827 Pin Weldment 2 2 6 111231 Stand Weldment 2 2 7 113114 Strap Stand 2 2 8 23768 Wrench Mounting 1 1 9 110907 Pin 0.625 Dia.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Main Frame Assembly - TSL 32
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Item 1 Part # Description Qty 895 TSL Qty S895 TSL 25233 895 TSL Mainframe 25233 S895 TSL Mainframe 1 2 24705 Quick Attach Left 1 1 3 24706 Quick Attach Right 1 1 4 113102 Cross Tube 1 1 5 108827 Pin Weldment 2 2 6 114304 Stand Tube 2 2 7 114303 Stand Foot 2 2 8 113690 Link Spacer 2 2 9 110907 Stand Pin 0.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL 34 Qty 895 TSL Qty S895 TSL 1/2" Wing Nut (Pl) 2 2 1/2" Lock Washer (Pl) 2 2 813356 Decal - Buhler Allied x 1.75 2 2 43 114132 Decal - TSL x 1.75 2 2 44 813358 Decal - True Self Leveling 2 2 45 113488 Decal - Quick Attach Instruction 2 2 46 52281-000 Bright Orange Scotchcal #72368 10ft 10ft 47 114251 2 2 Item Part # 40 813228 41 81637 42 Description Pin 1.25 Dia x 8.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Hydraulic Plumbing Assembly 36
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Item Part # Description Qty 1 24417 3.0 Dia. x 26.50 Cyl. Assy. Bucket 2 2 24314 3.0 Dia. x 32.50 Cyl. Assy. Lift 2 3 811754 3/8 x 18" Hose 3/4 Morb x 3/4 Swfjic 2 4 811434 3/8 x 30" Hose 3/4 Morb x 3/4 Swfjic 2 5 811466 3/8 x 24" Hose 3/4 Morb x 3/4 Swfjic 2 6 812947 3/8 x 22" Hose 3/4 Swfjic x 3/4 Swfjic 2 7 113210 Tubing - Lift Cyl. Bottom Raise 1 8 113209 Tubing - Lift Cyl. Top Drop 1 9 112937 Tubing - Lift Cyl.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Hydraulic Plumbing Assembly - HSL 38
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Item Part # Description Qty 1 24421 4.0 Dia. x 10.50 Cyl. Assy. Level 2 2 24417 3.0 Dia. x 26.50 Cyl. Assy Bucket 2 3 24773 3.0 Dia. x 32.50 Cyl.
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Hydraulic Plumbing Assembly - TSL 40
Parts - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Item Part # Description Qty 1 24773 3.0 Dia x 32.50 Cylinder Assembly Lift 2 2 24417 3.0 Dia x 26.50 Cylinder Assembly Bucket 2 3 812069 Tee 3/4-16Mjic x 3/4-16 Mjic 8 4 886897 Adaptor Str 7/8 Morb x 3/4 Mijc 4 5 811414 Elbow 90º 3/4-16 Morb To 3/4 Mjic 2 6 812128 Elbow 90º 3/4 Mjic x 3/4 Mjic 4 7 11362 Pipe Clip 9 8 112937 Tubing Ext. Lift Cyl 31.0" 1 9 116481 Tubing Lift Cyl.
Assembly - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Assembly Hydraulic Cylinder Assembly Item 1 1. Description Bucket Cylinders Diameter 3.00" 3.00” 3.00" 3.50" 4.00" Length of Stroke 26.50" 24.75” 32.50" 32.50" 10.50" Retracted Length 39.50" 53.25” 45.25" 45.25" 20.50" Extended Length 65.75" 78.00” 77.75" 77.75" 31.00" Cylinder Assembly No. 24417 24734 24773 24774 24421 Seal Kit No. X1424 X1424 X1424 X1425 X1426 Shaft Diameter 1.75" 1.75” 1.75" 2.00" 2.
Safety - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Pre-delivery Check List Before delivering this equipment please complete the following check list. __ 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. __ 2. The hydraulic system installed is appropriate for the tractor and loader. __ 3. The loader is properly installed. __ 4. All bolts are tightened to the torque specifications shown in the torque chart. __ 5. All safety decals are readable. __ 6.
Warranty - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Allied by Farm King Limited Warranty This document limits your warranty rights. Base Limited Warranty Buhler Industries Inc. provides this warranty only to original retail purchasers of its product. Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc.
Warranty - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an authorized Allied by Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc.
Warranty - 895, S895, 895HSL, S895HSL, 895TSL & S895 TSL (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state. Buhler Industries Inc.
www.farm-king.com 1330 43rd Street NW Fargo, North Dakota USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2010 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.
