ABRASIVE BLAST CABINET 41800 OPERATING AND MAINTENANCE INSTRUCTIONS
CONTENTS TECHNICAL SPECIFICATIONS Pg 1 IMPORTANT WARNINGS Pg 2-3 CABINET BLASTER SAFETY PROCEDURES Pg 4 IMPORTANT INFORMATION Pg 4-5 IMPORTANT NOTICES Pg 5-6 ASSEMBLY INSTRUCTIONS Pg 6-8 OPERATION INSTRUCTIONS Pg 9 MAINTENANCE INSTRUCTIONS Pg 9-10 MAINTAIN SUCTION EFFICIENCY WITH SIMPLE STEPS Pg 10-11 RECOMMENDATIONS Pg 11-12 REQUIREMENTS Pg 13 MEDIA / ABRASIVES Pg 14 CABINET PARTS DIAGRAM & PARTS LIST Pg 15-19 DISCLAIMER & LIMITED WARRANTY Pg 20 TECHNICAL SPECIFICATIONS Rating:
WARNING! DO NOT USE SAND!!! Do not use a Cabinet Blaster until you have read this manual and you understand its contents and warnings. These warnings are included for the health and safety of the operator and those in the immediate vicinity. Keep this manual for future reference. Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to cause cancer, birth defects or other reproductive harm and respiratory illnesses.
WARNING AND SAFETY INFORMATION DO NOT USE SAND!!! Do not operate cabinet or air flow with cabinet door Open or with cabinet lens removed. Do not use fluids or mix fluids with blast media. This cabinet is designed for dry blasting only. Do not exceed maximum operating pressure of 110 PSI. WARNING! Disconnecting hose while Unit is under pressure could cause serious injury or death.
CABINET BLASTER SAFETY PROCEDURES CAUTION: READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS. These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field. Therefore, we INSIST that the hands, ears, mouth, nose and eyes be covered with appropriate safety protection at all times. ADDITIONAL WARNINGS! CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1. Do not exceed maximum working pressure of 110 PSI.
blaster. Check nameplate for rated amps. 2. Operator’s responsibilities before starting: Inspect fittings and hoses for damage and wear. Check the seal on all doors. Only operate the blast cabinet with all doors securely closed and dust collection system running. Clean dust from dust collector and clean filter as needed. 3. Caution: Unless otherwise specified, working pressure of blast machine and related components must not exceed 110 PSI. Keep blast nozzle controlled and aimed at the work. 4.
Before using this product, read all instructions, literature, labels, specifications and warnings sent with and affixed to the unit. If operation of the unit is unclear after reading this manual, contact your supervisor for instructions. It is the responsibility of the employer to read the following instructions to users of this equipment, who are unable to read. Periodic inspection at the work site should be made by supervisory personnel to ensure the blast machine is being properly used and maintained.
STEP <1> 1. Lay bracket face down (#8), use M8*20 hex bolt (match faced washers, spring washers, to install 4 legs. 2. Use M8*20 hex bolt and faced washers, spring washers to install leg and reinforcement brackets to legs. STEP<2>: Please place assembled parts of Step <1> to position as shown in figure, then place the large funnel in the middle.
Step<3>: 1. Place the upper cabinet on the assembly Step<2> as shown in figure. 2.Opening the double folded door, assemble the upper cabinet, large funnel & bracket using 22pcs M6*16 round head screws and faced washers. Step<4>: 1. Taking 4pcs M6*12 large head screws, & M6 flange nuts to mount the dust collector to the back panel. Plug in assembled dust collector plug into the socket of switch box through the channel on the right side of cabinet. 2. Mount pressure regulating valve left front leg.
OPERATING INSTRUCTIONS 1. PREPARING PARTS FOR BLASTING All parts processed must be free of oil, grease and moisture. Make sure parts are dry before putting into the cabinet for cleaning. 2. AIR PRESSURE Operating pressure: from 80 to 110 PSI (pounds per square inch) higher pressure, up to 110 PSI can be used, but this breaks down some types of media prematurely. Set air pressure to 80 PSI.
blasted, you should degrease and dry the parts first. 3. REVERSE PRESSURE If media stops flowing occasionally, place cover over nozzle (hold tight) and push foot pedal down for a couple of seconds. This will cause the system to back blast through the gun and up the media hose. This will help loosen any clogs. 4. GUN AIR PRESSURE DROP Set the air pressure to 80 PSI on the air gauge at regulator. Push the foot pedal while holding gun and see if the gauge pressure drops significantly.
2. BLAST GUN The nozzle will wear out eventually. Replace it if it's measured 1/16” over its original size or if it shows uneven wear. Adjust as needed for different media and conditions. A properly working gun will pull 13-17 inches of vacuum. 3. DUST COLLECTOR Inadequate cabinet ventilation results in reduced cleaning power at the nozzle as well as diminished view of the work in progress. Use the dust collector, shake every 20-30 minutes when the cabinet is turned off, (more often in dusty conditions.
4. The air compressor should be drained at the bottom of the supply tank through a drain valve and should be blown down daily. It is not unusual to drain three or four gallons of water from the supply tank on a high humidity day. An additional supply tank will help. 5. Keep dust and media created by blasting away from the air compressor unit.
AIR REQUIREMENTS SUPPLY AIR PIPE SIZE in inches Line (cfm) Volume of air through pipe Length 25 30 35 40 50 60 70 80 100 125 25’ .75 .75 .75 .75 1 1 1 1.25 1.25 1.25 50’ .75 .75 .75 1 1 1 1 1.25 1.25 1.25 75’ .75 .75 1 1 1 1 1 1.25 1.25 1.25 100’ .75 .75 1 1 1 1 1.25 1.25 1.25 1.25 150’ .75 1 1 1 1 1.25 1.25 1.5 1.5 1.5 200’ 1 1 1 1 1 1.25 1.25 1.5 1.5 1.5 250’ 1 1 1 1 1 1.25 1.25 1.5 1.5 1.5 300’ 1 1 1 1 1 1.
MEDIA Steel Grit Steel Grit is extremely fast cutting on rusty metal and hard to remove paint. Steel Grit is popular because it leaves a very smooth finish. It is also comparable in price to most other specialty abrasives. Steel Grit is recommended in reclaim systems or cabinets. (25 lbs. container) Glass Bead Glass Bead is used in creating a satin or matte finish. Glass Bead is recommended in reclaim systems or cabinets. (25 lbs.
PARTS DIAGRAM-1 Page 15
PARTS DIAGRAM-2 Page 16
PARTS LISTING ITEM# DESCRIPTION QUANTITY 1 Upper cabinet 1 2 Round head cross screws (matched washers) 22 3 Suction abrasive hose 1 4 Left grid - 41804 1 5 Right grid - 41805 1 6 Sealing tape - PSA foam 1 7 Large funnel 1 8 Bracket 1 9 M8*20 32 10 Leg B 1 11 Mounting bracket 1 12 Air regulator with pressure gauge - 4150009 13 Assembled latches - 41813 3 14 Welded reflector for falling abrasive - 41814 1 15 Foot pedal – 4150011(does not include connection fittings
38 Latch seats – 41838 2 39 Rack board 1 40 Grips – 41840 2 41 Elements of glove rings 2 42 Mounting ring of gloves – 4150020 (includes #43) 2 43 Glove ring gasket 2 44 Gloves – 4150015 1 pair 45 Front operation reflector 1 46 Elements of front opening door 1 47 Nozzle holding nut – 4150042 1 48 Nozzle – 4150046 (6mm) 4150047 (7mm) 1 49 Nozzle O-ring – 4150048 1 50 Complete gun w/o nozzle – 4150059 (includes 47,52 & 53) 1 51 Sleeve of air jet - 4150051 1 52 Lock nu
EXPLODED VIEW OF DUST COLLECTOR Parts Listing for dust collector 19-1 19-2 19-3 19-4 19-5 19-6 19-7 19-8 19-9 19-10 TOP OF DUST COLLECTOR VACUUM MOTOR – 40287 BOLT MOTOR COVER BOLT POWER CORD DUST FILTER - 4150029 ROUND DUST COLLECTOR PUSH ROD LATCH Page 19 1 1 4 1 1 1 1 1 1 3
Disclaimer of Warranties: Manufacturer, distributor, and ALLSOURCE (“ALLSOURCE”) makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual. ALLSOURCE MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS, AND Seller EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT.
