INSTALLATION AND OWNER’S MANUAL MJ5011S & MH5011S MS SERIES JACKSHAFT COMMERCIAL VEHICULAR DOOR OPERATORS 100771 Serial #: Date Installed: As of date of manufacture, meets all ANSI/UL 325 Safety Requirements for Vehicular door operators Your Dealer: READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE.
TABLE OF CONTENTS Product Features ........................................................................................................... 3 Jackshaft Operator Applications.................................................................................. 3 Preparation ....................................................................................................................4 Figure 1 - Component Identification Pictorial..............................................................
PRODUCT FEATURES The purpose of this booklet is to provide assembly, installation and operation information concerning Allstar Model MJ5011S & MH5011S (MS Series) Commercial Vehicular Garage Door Operators and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTALLATION OR OPERATION IS ATTEMPTED.
PREPARATION WARNING ELECTRIC DOOR OPENERS ARE DESIGNED FOR DOORS IN GOOD WORKING CONDITION, PROPERLY COUNTERBALANCED AND PROPERLY ADJUSTED IN ACCORDANCE WITH THE DOOR MANUFACTURER'S INSTALLATION INSTRUCTIONS. Before starting the installation of the operator, the door must be in good working condition and properly counterbalanced. Inspect the door and track for loose or missing hardware. Test the door manually for balance and ease of operation. Lubricate door hinges and rollers.
IMPORTANT INSTALLATION NOTES WARNING TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS! ♦ Install only on a properly balanced garage door. An improperly balanced door could cause severe injury. Have a qualified service person make repairs to cables, spring assemblies and other hardware before installing the opener.
INSTALLATION INSTRUCTIONS WARNING SPRINGS, PULLEYS, CABLES AND MOUNTING HARDWARE USED TO BALANCE YOUR GARAGE DOOR ARE UNDER EXTREME TENSION AT ALL TIMES AND CAN CAUSE SEVERE INJURY OR DEATH IF DISTURBED. DO NOT ATTEMPT ADJUSTMENT. Figure 4, page 7 illustrates several positions suitable for mounting the operator; right hand or left hand, either wall mount or ceiling mount.
INSTALLATION INSTRUCTIONS CHAIN HOIST AND FLOOR DISCONNECT INSTALLATION Figure 3 107174 If the operator is furnished with a chain hoist (Model MH5011S), pass the hand chain over the chain wheel and through the chain guides on the operator clutch shaft (opposite end from the large pulley). Fasten the ends of the chain together by opening and reclosing one link using two pairs of pliers.
FIGURE 5 - OPERATOR DIMENSIONS - MODEL MJ5011S 100769 FIGURE 5A - OPERATOR DIMENSIONS - MODEL MH5011S 100771 8
INSTALLATION INSTRUCTIONS the shaft until it engages the Open Limit Switch (B). You will need to listen for an audible click. Release the retaining bracket and be sure that it engages in slots of both limit nuts. WARNING TO AVOID RISK OF ENTRAPMENT AND POSSIBLE DAMAGE TO THE DOOR AND OPERATOR THE LIMITS MUST BE ADJUSTED BEFORE APPLYING POWER TO THE OPERATOR.
INSTALLATION INSTRUCTIONS - ELECTRICAL WIRING WARNING TO PREVENT THE RISK OF PERSONAL INJURY OR DEATH : • DISCONNECT POWER AT THE FUSE BOX BEFORE PROCEEDING. • ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED INDIVIDUAL. • OBSERVE LOCAL ELECTRICAL CODES WHEN WIRING THE OPERATOR. 10 WARNING RISK OF ENTRAPMENT THAT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DISCONNECT POWER TO THE OPENER BEFORE AND DURING INSTALLATION OF AN ACCESSORY REVERSING DOOR EDGE OR PHOTOELECTRIC DEVICE.
DOOR EDGE INSTALLATION & WIRING CLOSE STOP COM OPEN NO REV Figure 8 TB1 OPEN CLOSE STOP NC REV PHOTO COM SINGLE ILOCK 24 VAC COM Figure 9 MOTOR CONTROL BOARD Door Edge and Photoelectric Wiring See text on page 10 for operation when Safe-Finish™ or Access Alliance Safe-Finish II™ photo-beams are connected. SAFE FINISH PHOTOBEAM 3-WIRE PHOTOBEAM Note: When adding a photocell device with a Normally Closed output remove the factory installed jumper from the connection terminals.
INSTALLATION INSTRUCTIONS R5 C3 D3 R65 OPEN CLOSE C11 24V C9 COM RM3 RM2 RM1 VCC P7 R54 R38 R87 R94 STOP R30 D12 R29 PB3 MOTOR CONTROL BOARD RADIO R55 R56 C8 PB2 D8 R26 PB1 C24 U4 C25 D2 R57 R25 U1 R3 U5 MOTOR CONTROL BOARD C1 R2 PCB 112695 REV B TSLK R84 C10 R95 PB2 C1 PB1 PB3 CLOSE STOP STOP COM NC REV Single 3 Button Station CLOSE NO REV OPEN OPEN CLOSE STOP COM NO REV NC REV PHOTO D12 OPEN R3 C25 PCB 112695 REV B TSLK R2 Figure 10 Multipl
OPERATION & ADJUSTMENT INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR OWNER TO REDUCE THE RISK OF SEVERE INJURY OR WARNING DEATH: READ AND FOLLOW ALL INSTRUCTIONS! • Understand all of the operating features of your door control system at the time of its installation. Your installing dealer will demonstrate them for you. • NEVER let children operate or play with door controls. Keep the Remote Control away from children.
OPERATION & ADJUSTMENT INSTRUCTIONS CLUTCH ADJUSTMENT WARNING RISK OF ENTRAPMENT THAT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DISCONNECT POWER TO THE OPENER BEFORE SERVICING OR MAKING ADJUSTMENTS. ENSURE DOORWAY IS CLEAR BEFORE STARTING TESTING OF UNIT. REQUIRED TO THE DOOR, DOOR SPRINGS OR DOOR OPERATOR MUST BE PREFORMED BY A QUALIFIED PROFESSIONAL DOOR INSTALLER.
OPERATION & ADJUSTMENT INSTRUCTIONS BRAKE ADJUSTMENT Brake Adjustment The brake is adjusted at the factory and may need periodic adjustment for wear. When adjustment becomes necessary see Figure 14 at right for the adjustment procedure.
OPERATION AND ADJUSTMENT INSTRUCTIONS B2 Operation Open Button: Momentary activation; open override of closing door. Close Button: Momentary activation. Stop Button: Momentary activation; stops open, close or reverse action. Single Button: Momentary activation to open; open override of closing door, closes door from mid-stop or open limit. Reverse: Momentary activation will reverse a closing door, reverse to full open (ignores mid-stop) unless stopped by stop pushbutton input.
OPERATION & ADJUSTMENT INSTRUCTIONS SETUP MODES Setup Modes Various operating characteristics can be modified via the setup modes. The operator is moved to the close limit position and the on-board dip switches (see Figure 15) are TEMPORARILY set according to the table at right to enter a Setup Mode. The on board OPEN and STOP buttons are used to modify the characteristic. Once set, the values are stored in non-volatile memory.
OPERATION AND ADJUSTMENT INSTRUCTIONS 18 TESTING Following installation, the operator MUST be tested and respond correctly to all controls as specified on the wiring diagram. KEEP personnel and equipment clear of the area beneath the door when performing the tests. When testing the 3-button wall station, first observe that each button operates the door in the direction indicated and that the STOP button performs that function.
WIRING DIAGRAM WHITE CLOSE LIMIT GREY BRAKE RED COM GREY NO ORANGE ORANGE BLUE COM NO OPEN LIMIT YELLOW P4 BROWN BLACK L1 WHITE K5 HIGH VOLTAGE COM TR3 MO4 OLS K4 K2 STATUS POWER SW1 MO3 S4 MO2 MO1 ILK P2 P3 R49 R89 TR1 24V LD2 R10 S3 LD4 R34 LD3 S2 S1 OFF R62 R22 R33 R47 C16 R23 R27 R51 C6 R9 R28 R19 R20 R82 R60 R45 R17 R18 D3 R5 R57 R13 R14 R65 R25 R1 R21 C10 C24 R83 COM LINE D2 R52 TR4 D8 C9 R31 U1 RM2 RM1 FRA VCC C30 P7 R
NOTES Manufacturer’s Limited Warranty Linear LLC warrants its Allstar brand commercial door operators to be free from defect in material and workmanship for a period of two (2) years from the date of purchase. To obtain service contact your dealer. To obtain service under this warranty the buyer must obtain authorization instructions for the return of any goods from Linear before returning the goods.