Operati ng Manual UK Water / Water Professional Heat pumps WWP series We reserve the right to modify technical specifications without prior notice.
Please read first Symbols This operating manual provides important information on handling the unit. It is an integral part of the product and must be kept ready to hand in the immediate vicinity of the unit. It must remain available throughout the entire useful life of the unit. It must be handed over to subsequent owners or users of the unit. The following symbols are used in the operating manual. They have the following meaning: Information for users. Information personnel.
Contents Information for users and qualified personnel Please read first.. .................................................................2 Symbols......................................................................................2 Intended use...........................................................................4 Disclaimer................................................................................4 EC conformity......................................................................4 Safety...
Intended use Safety The unit is only to be used for its intended purpose. This means: The unit is safe to operate for its intended use. The construction and design of the unit conform to current state of the art standards, all relevant DIN/VDE regulations and all relevant safety regulations. Every person who carries out work on the unit must have read and understood the operating manual before starting any work.
Customer service How heat pumps work For technical information please contact your local heating engineer or the manufacturer's local partner. Heat pumps operate on the same principle as a refrigerator: same technology, only with reversed benefits. The refrigerator draws heat from food. which is released into the room through fins on the back. “Customer service” overview. Warranty / Guarantee For warranty and guarantee provisions, please refer to your purchase documents.
Area of use and heat source requirements Taking into consideration the ambient conditions, limits of use and the relevant regulations, every heat pump can be used in new or existing heating systems. “Technical data / scope of delivery” overview, Water temperature / water quantity The water in the extraction well of the heat source system must have a minimum temperature of 7 °C all year round and may not exceed a temperature of 25°C.
Heat metering Care of the unit In addition to proof of the system's efficiency, the EEWaermeG (German law on renewable energy heat) also requires heat metering (referred to in the following as WME). The WME is mandatory for air/water heat pumps. For brine/ water and water/water heat pumps, a WME must be installed for flow temperatures ≥ 35 °C. The WME must record the total thermal energy output (heating and domestic hot water) in the building.
Malfunctions Scope of delivery In the event of a malfunction, you can detect the cause of the malfunction via the diagnostics program of the heating and heat pump controller. Example layout of the scope of delivery: Operating manual of the heating and heat pump controller. Warning! Only customer service personnel authorised by the manufacturer may carry out service and repair work on the unit's components. “Customer service” overview.
Installation Note. The following applies to all work to be done: Note. Always comply with the relevant local accident prevention regulations, statutory regulations, guidelines and directives. If several heat pumps of the same type are installed, only one heat pump must be considered. If several heat pumps of different types are installed, the heat pump with the largest refrigerant contents must be considered.
Important Do not tilt the unit more than a maximum of 45° in any direction. To prevent transport damage, you should transport the unit to its final place of installation in its packed condition (on the wooden pallet with packaging) using a pallet truck. Remove packaging and set extra box aside (will be needed later on!)... Move the pallet truck under the unit… Note. Always refer to and follow the installation plan for the respective model. Note the size and minimum clearances.
Installing the hydraulic connections Danger! Risk of fatal electric shock! Before opening the unit, safely disconnect the system from the power supply and prevent it from being switched back on! Important When installing the connections, always secure the connections on the unit against twisting, in order to prevent damage to the copper pipes inside the unit.
Screw the expansion joints onto the unit's connections until they lie against the rubber sealing collar… Screw the expansion joints onto the fixed piping of the heat source by hand until they lie against the rubber sealing collar… Electrical connection work The following applies to all work to be done: Danger! Risk of fatal electric shock! Electrical connection work must be carried out by qualified electricians only.
Familiarise yourself with the inside of the unit… 1 Electrical switchbox 2 Intermediate floor of the unit Open the unit's electrical switchbox… To do this, only loosen the two upper screws of the cover panel. Remove the remaining screws. The cover plate can then be removed… Lay the load and external control and sensor cables through the cable duct to the terminals. Tighten the strain relief screws… Install electrical connections according to the terminal diagram and the circuit diagrams.
Flushing and filling the system Important The system must be absolutely free from air before commissioning.
Corrosion – an underestimated problem Monitoring VDI 2035, Part II, deals with the problem of corrosion. Softening the heating water can prove to be insufficient. The pH value can significantly exceed the limit of 10. pH values higher than 11 can set in, which even damage rubber seals. The VDI 2035, Part 1 guidelines are fulfilled; however, VDI 2035, Part 2 suggests a pH value between 8.2 and maximum 10.
Insulating the hydraulic connections Note. Insulate the heating circuit and the heat source according to relevant local standards and guidelines. Check all hydraulic connections for leaks. Perform pressure test… Installing the control panel Danger! Risk of fatal electric shock! Electrical connection work must be carried out by qualified electricians only.
Hook the control panel's hooks into the recesses of the front panel (either in the upper or lower recesses)... Note. A connection to a computer or a network can be made via the left socket at the bottom of the control panel, thereby allowing the heating and heat pump controller to be controlled remotely from there. This requires a shielded network cable (category 6) to be laid through the unit during the electrical connection work.
Installation and removal of the screen Installing the screen Note. The masking plate is provided in the as delivered unit so that the control panel is inserted in the upper recesses of the front panel. If the control panel has been inserted in the lower recesses of the front panel, you must first remove the masking plate's dummy cover and then reinsert it above the logo.
Buffer tank Circulation pumps The hydraulic integration of the heat pump requires a buffer tank in the heating circuit. The necessary volume of the buffer tank is given by the following formula: VBuffer tank = minimum throughput heating circuit flow rate / hour 10 For details of the minimum throughput heating circuit flow rate, refer to the “Technical data/ Scope of delivery” overview, “Heating circuit” section. Important Always note the unit model. Do not use controlled circulation pumps.
Domestic hot water tank If the heat pump is to be used for domestic water heating, you must integrate special domestic hot water tanks in the heat pump system. Choose a storage volume so that the required quantity of domestic hot water is available even during a power failure. Note: The heat exchanger surface of the domestic hot water tank must be dimensioned so that the heating output of the heat pump is transferred with minimum spread. You can choose a domestic hot water tank from our product range.
Dismantling Danger! Risk of fatal electric shock! Electrical work may only be carried out by qualified electricians. Before opening the unit, safely disconnect the system from the power supply and prevent it from being switched back on! Warning! Only qualified heating or refrigerating system personnel may dismantle the unit from the system. Important The antifreeze mixture of the heat source must not be allowed to get into the sewers. Collect antifreeze mixture and dispose of properly.
Technical data / Scope of delivery Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable Installation location Indoors ı Outdoors • applicable ı — not applicable Conformity Performance data Limits of use CE Heating capacity/COP at W10/W35 Standard point to EN255 2 compressors 1 compressor kW ı … kW ı … W10/W50 Standard point to EN255 2 compressors 1 compressor kW ı … kW ı … W7/W35 Standard point to EN255 2 compressors 1 compressor kW ı … kW ı … W10/W45 St
WWP 550X WWP 700X WWP 900X WWP 1100X —ı—ı• —ı—ı• —ı—ı• —ı—ı• •ı— •ı— •ı— •ı— • • • • 53,4 ı 5,3 28,3 ı 5,4 72,0 ı 5,4 38,2 ı 5,5 88,9 ı 5,2 47,1 ı 5,4 107,6 ı 5,3 57,0 ı 5,4 52,3 ı 3,8 27,7 ı 3,9 70,6 ı 3,9 37,4 ı 4,0 87,2 ı 3,7 46,2 ı 3,8 105,5 ı 3,8 55,9 ı 3,9 50,0 ı 5,0 26,5 ı 5,1 67,7 ı 5,1 35,9 ı 5,2 83,6 ı 4,9 44,3 ı 5,1 101,2 ı 5,0 53,6 ı 5,1 49,7 ı 4,0 26,3 ı 4,0 66,7 ı 4,0 35,5 ı 4,1 82,7 ı 4,0 43,8 ı 4,0 100,0 ı 4,0 53,0 ı 4,0 20 - 60 20 - 60 20 - 60 20 - 60 7 -
WWP 550X Performance curves Qh (kW) COP 80 8 7 6 70 5 4 3 60 2 5 10 15 20 25 30 Temp„ (°C) 50 Pe (kW) 20 40 15 30 10 35°C 2VD 50°C 2VD 5 35°C 1VD 50°C 1VD 20 0 5 10 15 20 25 30 5 10 15 20 25 30 Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,8 0,4 0,7 0,6 0,3 0,5 0,4 0,2 0,3 0,2 0,1 0,1 0,0 0,0 0,0 2,0 4,0 6,0 8,0 0,0 10,0 5,0 “” 10,0 15,0 20,0 “„ Δp” Δp„ 823213 Legende: DE823208L “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Temp„ Legen
Performance curves WWP 700X Qh (kW) COP 100 8 7 6 90 5 4 3 80 2 5 10 15 20 25 30 70 Temp„ (°C) 60 Pe (kW) 25 50 20 15 35°C 2VD 40 50°C 2VD 10 35°C 1VD 50°C 1VD 30 5 5 10 15 20 25 30 5 10 15 20 25 30 Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,8 0,4 0,7 0,6 0,3 0,5 0,4 0,2 0,3 0,2 0,1 0,1 0,0 0,0 0,0 2,0 4,0 6,0 8,0 10,0 12,0 0,0 14,0 5,0 “” 10,0 15,0 20,0 25,0 “„ Δp” Δp„ 823210 Legende: DE823025L “” “„ Volumenstrom Heizwasser Volumenstrom Wärme
WWP 900X Performance curves Qh (kW) COP 130 8 7 120 6 5 110 4 3 100 2 5 90 10 15 20 25 30 Temp„ (°C) 80 Pe (kW) 70 30 60 25 20 50 35°C 2VD 15 50°C 2VD 40 35°C 1VD 10 50°C 1VD 30 5 5 10 15 20 25 30 5 10 15 20 25 30 Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,8 0,4 0,7 0,6 0,3 0,5 0,4 0,2 0,3 0,2 0,1 0,1 0,0 0,0 0,0 5,0 10,0 15,0 0,0 20,0 5,0 10,0 “” 15,0 20,0 25,0 30,0 35,0 “„ Δp” Δp„ 823211 Legende: DE823025L “” Volumenstrom Heizwasser “
Performance curves WWP 1100X Qh (kW) COP 150 8 7 140 6 5 130 4 120 3 2 110 5 10 15 20 25 30 100 Temp„ (°C) 90 Pe (kW) 80 30 25 70 20 60 35°C 2VD 15 50°C 2VD 50 35°C 1VD 10 50°C 1VD 40 5 5 10 15 20 25 30 5 10 15 20 25 30 Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) 0,8 0,4 0,7 0,6 0,3 0,5 0,4 0,2 0,3 0,2 0,1 0,1 0,0 0,0 0,0 5,0 10,0 15,0 0,0 20,0 5,0 10,0 “” 15,0 20,0 25,0 30,0 35,0 40,0 “„ Δp” Δp„ 823212 Legende: DE823025L “” “„ Volumenstr
WWP 550X – WWP 1100X $ ) Dimensioned drawings % ( ( ! ' & Legend: UK819224~d All dimensions in mm.
1 2 3 4 Installation plan 1/2 5 WWP 550X – WWP 1100X A > 2000 1690 1 2 800 1000 1120 > 800 C > 800 1 Legend: UK819135~c All dimensions in mm. 1 Item A C Front view Top view 1 2 Designation Shaded area = free space for service purposes Concrete foundation with sound insulation inlay 2 3 We reserve the right to modify technical specifications without prior notice. 83050800aUK – Translation of the operating manual © Alpha-InnoTec GmbH 4 c ÄM 999/2007 12.4.
WWP 550X – WWP 1100X E 1 2 3 Installation plan 2/2 4 C F D > 1600 800 > 800 E C Oberflächen 1:20 Maßstab Datum Name Aepfelbach 12.4.2007 Aepfelbach pha-InnoTec GmbH Industriestraße 3 - 95359 Kasendorf ww.alpha-innotec.de B 1:50 Det. Maßstab C Werkstoff SO 2768 -c t 4.6.2004 Schutzvermerk nach DIN 34 beachten lgemeinoleranz 2040 D 1 Gewicht 15076,762 kg Benennung Aufstellung_Mindestabstände_SWP_WWP 2 A 1000 Blatt ArtikelNr. 1 819136 Ers. f. von1 B 2 Ers. d.
WWP 550X – WWP 1100X 1 L2 L3 PE 2 -F12 3 PE N Änderung Datum 11.03.2008 3 BOSUP 5 A3 Name PE 6 -X7 N N PE PE PE 8 Ers. für Projekt: Ers. durch 11 MA1 ZW2/SST MZ1 12 Klemmenplan SWP / WWP ANr. 13 Kunde: TA 14 GND Version 0.
-X7 1 /2.3 1 2 2 3 4 5 6 L1 L2 L3 A1 23 24 A2 T1 T2 T3 VD1 K1-A1 A2 3 /2.1 /2.1 /2.4 -K1 1 2 4 3 4 M 3 5 6 T1 T2 T3 PE -M1 VD1 /2.4 -K1 5 21 22 1 2 -R20 Name -N2 Achim Pfleger 6 L1 L2 L3 A1 23 24 A2 T1 T2 T3 VD2 K2-A1 A2 Bearb. Datum Achim Pfleger 10.08.2009 7 /2.1 /2.1 /2.1 /2.5 -K2 1 2 3 8 3 4 M 5 6 T1 T2 T3 PE -M2 VD2 /2.
WWP 550X Circuit diagram 2/3 -A1 /1.3 /1.7 /1.7 /1.3 /1.15 /1.15 /1.15 /1.7 /1.7 /1.15 /1.15 1 -X0 VD1 VD2 K2-A1 K1-A1 L Reg N Reg MOT A2 A2 2 ASD B1-11 -X7 1 L 3 N PE N PE 2 1~/N/PE/230V/50Hz Legende: Betriebsmittel 1~N/PE/230V/50Hz A1 DFS EVU HDP F1 F2 NDP K0 F6 K1 VD1 VD2 K2 K3 ÄM 033/2009 Änderung 2 9 -K3 -K0 13 14 A1 3 1 6 4 2 -X1 3 A2 5 -K1 VD1 /1.2 /1.2 /1.2 A1 3 1 6 4 2 4 5 22 A2 21 VEN -X1 -K2 VD2 /1.4 /1.4 /1.4 /1.
-A1 -R4 ϑ TB1 RFV ÄM 033/2009 -R5 ϑ TBW BWT GND -Y4TR 3 ϑ -R6 TA -R8 ϑ TVL 5 -R9 ϑ GND THG 6 -R10 ϑ TWA TWA -R11 GND 7 TWE -CW -R12 ϑ CW. TWE GND TVL Achim Pfleger Datum 14.08.
WWP 700X – WWP 1100X Circuit diagram 1/3 -X7 1 /2.3 5 6 3 /2.1 /2.4 -K1 1 2 4 3 4 5 6 /2.4 -K1 5 21 22 1 2 -N2 6 L1 L2 L3 A1 23 24 A2 T1 T2 T3 VD2 K2-A1 A2 Achim Pfleger 10.08.2009 7 /2.1 /2.1 /2.1 /2.5 -K2 -F5 3 5 8 1 5 6 3 6 4 1 4 2 2 T1 T2 T3 PE M 3 -M2 VD2 /2.5 -K2 9 21 22 1 2 -R21 9 10 10 -F3 -K3 /2.
-A1 /1.3 /1.7 /1.7 /1.3 /1.15 /1.15 /1.15 /1.7 /1.7 /1.15 /1.15 1 -X0 VD1 VD2 K2-A1 K1-A1 L Reg N Reg MOT A2 A2 2 ASD B1-11 -X7 1 L 3 N PE N PE 2 13 14 A1 3 1 6 4 2 A2 5 3 -X1 /1.2 /1.2 /1.2 -K1 VD1 A1 3 1 6 4 2 4 5 22 A2 21 VEN ÄM 033/2009 -X1 -K2 VD2 /1.4 /1.4 /1.4 /1.5 4 2 5 1 6 22 3 21 5 A2 A1 VD2 /1.8 /1.8 /1.9 /1.8 - 6 -X1 2 + HDP P -F1 N.. 1 a1 b2 c4 3 HD. 10.08.2009 Achim Pfleger Datum 10.08.
WWP 700X – WWP 1000X Circuit diagram 3/3 -A1 - 1 Zustand -R4 ÄM 033/2009 Änderung -R5 ϑ TBW BWT GND -Y4TR 3 ϑ -R6 TA 3 4 -X5 -R7 ϑ TRL GND -R8 ϑ TVL TVL 5 5 Name -R9 ϑ THG GND THG 6 -R10 ϑ TWA TWA -R11 GND 7 TWE -CW -R12 ϑ CW. TWE GND Bearb. Datum 6 14.08.
EC Declaration of Conformity The undersigned confirms that the unit(s) named in the following and placed on the market by us the harmonised EC Directives, EC safety standards and product-specific EC standards. This declaration becomes invalid if any changes are made to the unit(s) without prior consultation with us.
Grobcheckliste Wärmepumpe Zur vorbereitung der fertigstellungsanZeige die Grobcheckliste dient als Hilfe für das montage- und Installationsfachpersonal. sie erhebt keinen Anspruch auf vollständigkeit. dennoch müssen alle aufgeführten punkte sorgfältig geprüft und erfüllt sein.
Completion report for heat pump systems fertigstellungsanzeige fertigstellungsanZeige und anforderung der Werksinbetriebnahme durch die Werksinbetriebnahme wird die Anlage auf ihre Funktionalität und korrekte Arbeitsweise hin überprüft. Hiermit wird gewährleistet, dass alle Werksvorgaben überprüft werden und die Anlage dauerhaft und zuverlässig arbeiten kann. die Werksinbetriebnahme ist kostenpflichtig und zur Erweiterung der Garantieleistungen zwingend vorgeschrieben.
Customer service Service addresses For a current list and additional partners of the manufacturer, please visit www.alpha.innotec.com. AT Alpha-InnoTec Österreich ECO-WP Wärmepumpenhandelsges. m.b.H Währingerstr. 26 1090 Wien Tel.: +43 (0) 800 205 852 Fax: +43 (0) 800 205 854 office@alpha-innotec.at www.alpha-innotec.at BE/LUX NATHAN Import/Export N.V.S.A. Lozenberg 4 1932 Zaventem Tel.: +32 (0) 27 21 15 70 Fax: +32 (0) 27 25 35 53 info@nathan.be www.nathan.be BR THERMACQUA AV.
LT/LV UAB TENKO Baltic Basanaviciaus g. 45 03109 Vilnius Tel.: +370 526 435 82 Fax: +370 526 435 83 info@tenko.lt www.tenko.lt SE Bjärneroth Teknik Evas väg 5 280 64 Glimåkra Tel.: +46 (0) 708 420 544 Fax: +46 (0) 444 222 0 bjarneroth@telia.com www.btait.se NL NATHAN Import/Export B.V. Impact 73 6921 RZ Duiven Tel.: +31 (0) 26 445 98 45 Fax: +31 (0) 26 445 93 73 info@nathan.nl www.nathan.nl SI EkoEnergija d.o.o. Mače 6 4205 Preddvor Tel.: +386 (0) 42 555 780 Fax: +386 (0) 42 555 782 info@ekoenergija.