INDUSTRIAL POWER Set-Up Instructions (Liner-Based System) UL LISTED ________________Important_________________ Read set-up instructions before assembly.
Table of Contents Part Familiarization…………………………………………………. 2 Required Tools………..……….................................................... 3 Step 1 Verify Measurements…………………………………….... 4 Step 2 Floor Preparation …………............................................. 4 Step 3 Liner Layout………………………………………………… 5 Step 4 Rack & Battery Installation……………………………….. 6 Step 5 Seal Rack & Anchor Bolts………………………………... 7 Step 6 Containment Layout ……………………………….
Product Familiarization Component Listing: EAGLE BARRIER WALLS 001-06 002-12 002-12ADJ 002-24 002-24ADJ 002-36 002-14ADJ 002-48 002-48ADJ PILLOWS SOC NABPILL FLOOR ANCHORING HARDWARE 1/4” Floor Anchor Bolt Drop-In Floor Anchor Floor Anchor Washer Anchor Setting Tool UL LISTED FACTORY FORMED LINER Corrosion Resistant Liner Page 2
Tools Required for Installation Anchor Setting tool (Provided) Caulking Gun (Provided) Hammer Drill Hammer Ratchet w/ 7/16” and ½” Sockets Chalk Line Duct Tape Non-Conductive Measuring Tape Marker Utility Knife with Regular or Hook Blades Side Cutters (Snips) Throw-away Latex Gloves Dust Pan and Hand Broom Vacuum Safety Glasses Page 3
Level 1 “New Installations” A “new installation” is defined by EnviroGuard as a spill containment installation where the battery rack has not yet been installed. NOTES: 1. Installations Utilizing Pre-Fabricated Corrosion Resistant Liner 2. This Procedure is for New Installations ONLY. 3. The gray side of the liner must face up. Step 1 Verify Measurements Prior to starting the job, review the CAD drawing and compare it with the actual kit. Verify measurements of the battery rack being used.
Step 3 Liner Layout Layout the liner, with gray side up, within the chalk line area and measure liner to confirm inside dimensions (Figure 2a). Using duct tape, secure the liner to the floor and remove wrinkles and folds (Figure 2b).
Step 4 Rack & Battery Installation Always check for rebar or underground obstructions before drilling! Assemble rack according to rack manufacture instructions. Center the rack on the inside of the liner. Be very careful not to tear the liner by shifting the rack. (Figure 3) Check to ensure distances from wall comply with local codes. The liner should extend beyond the rack evenly on all sides. (Figure 4) Verify aisle width and distance needed from wall.
Step 5 Sealing Rack Anchor Bolts Coat each rack anchor bolt with Acid Resistant sealant before placement. Insert anchor bolt through washer (Figure 5a). Run a bead of AcidResistant sealant around rack footprint and anchor bolts. Lay 1/8” Masonite sheet over the liner to protect liner from equipment and lifts. Set the batteries in the rack (Figure 5b). Remove Masonite and duct tape.
Step 7a Drilling Holes & Installing Floor Anchors Always check for rebar or underground obstructions before drilling! Using the drill bit provided, drill holes to 1” depth at previously marked locations (Figure 7). Clean drill holes as you go using shop vacuum with Hepa Filter. Insert drop-in floor anchors and insure top of anchor is flush with floor. ÆRack Drill to 1” depth Figure 7 Figure 8 Place Barrier Walls back over the perimeter to check alignment and hole accuracy.
Step 8 Final Assembly Place the Extrusion Clips over the top of the Barrier Wall securing the liner to the wall. In the event that height of the liner exceeds the Barrier Walls, trim the liner as necessary after liner has been pushed fully into containment. Continue installing the extrusion clips over Barrier Walls and liner (Figure 10). CAUTION: DO NOT USE BARRIER WALL AS A GUIDE TO TRIMMING! Figure 9 Figure 10 Step 9 Installing Neutralizing Pillows Install pillows inside the floor of the liner.
Inspection & Maintenance Scheduled Maintenance Once a year, EnviroGuard recommends inspection of all acid resistant approved sealant. EnviroGuard also recommends that a new bead of sealant be applied to the locations as specified in the setup instructions, as required. Acid Resistant sealant should be checked for cracks or leaks, due to concrete settlement and cracking expected with aging. Check that all bolts are tightened to 110 inch pounds and recoated rack mounting bolts as needed with sealant.
