Measure what you see.
micro-wave-scan Patent pending BYK-Gardner GmbH Lausitzer Str. 8 D-82538 Geretsried Germany Tel. 0-800-gardner (0-800-4273637) +49-8171-3493-0 Fax +49-8171-3493-140 Manual 262 022 432 E 1111 BYK - Gardner USA 9104 Guilford Road Columbia, MD 21046 USA Phone 800-343-7721 301-483-6500 Fax 800-394-8215 301-483-6555 www.byk.
Dear customer, thank you for having decided for a BYK-Gardner product. BYK-Gardner is committed to providing you with quality products and services. We offer complete system solutions to solve your problems in areas of gloss and physical properties. As the basis of our worldwide business, we strongly believe in total customer satisfaction.
Table of content Table of content 1. Safety instructions................................................................................... 5 2. System description and Delivery notes............................................... 10 3. Power supply.......................................................................................... 14 3.1 Rechargeable battery pack......................................................................15 3.2 Docking station power supply................................
Table of content 10.4 Input Parameter 2, 3 and Comment........................................................41 10.5 Input ID......................................................................................................41 10.6 Input Checkzone.......................................................................................41 11. Memory.................................................................................................... 42 11.1 Configuration New..................................
Safety instructions 1. Safety instructions • Before operating the instrument the first time, please read the operating instructions and take particular notice of the safety instructions. • If you use the unit and accessories properly, there are no hazards to fear. • This product is equipped with safety features. Nevertheless, read the safety warnings carefully and use the product only as described in these instructions to avoid accidental injury or damage.
Safety instructions The following symbols and terms are used. This symbol warns of the danger of injury. This symbol warns of the danger of injury caused by electricity. This sign points out additional information. DANGER The term DANGER warns of possible severe injuries and danger to life. WARNING The term WARNING warns of injuries and severe material damage. CAUTION The term CAUTION warns of slight injuries or damage.
Safety instructions DANGER injuries possible • Defects and extraordinary loads If safe operation can no longer be presumed, shut down the device and secure it against unintended operation. The device must be presumed unsafe to operate: • if visible damage is evident • if the instrument is no longer working • if it has been stored for long periods under adverse conditions • after harsh treatment during shipping.
Safety instructions Great Britain: • When working with the batteries /rechargeable batteries make certain there is no short circuit on the contacts. Metallic objects must not come in contact with the bare contacts. • The measurement unit is a class II laser product. The labels shown left are on the housing and base of the measurement unit.
Safety instructions CAUTION material damage • • • • • Do not allow any foreign objects to get into the measurement opening. Do not expose the unit to direct sunlight for extended periods of time. Do not store it in a hot or dusty environment. Use the instrument case for storage. Rechargeable Li-Ion battery packs: Do not charge at temperatures below 0°C. The allowable discharge temperature range is -20 to +60°C. Do not use any acetone for cleaning the unit! The unit housing is resistant to many solvents.
System description and Delivery notes 2. System description and Delivery notes Please read the instruction manual before using the instrument and note the safety instructions. The measurement unit is used to evaluate the appearance of high-quality surfaces (Orange Peel, DOI). The measurement system consists of the portable measurement device, docking station and the smart-chart program.
System description and Delivery notes The saved results are transferred to the PC and displayed as a QC report. The data is saved in a database for further analysis over time. Pre-prepared test reports in the smartchart software assist in analyzing the data. Storage structure Each measurement series contains a header and the individual measurements with name (test zone) and measured values. In the header, up to 5 parameters can be defined for object identification.
System description and Delivery notes Application hints: Measurement task Recommendation 1. Single measurements, e.g. occasional sample-measurements - Menu “Measure“>MEMORY“. - Transfer results directly to smart-chart. 2. Objects with several test zones. - Generate Organizer in smartchart and transfer it to the Test sequence / identifikation can instrument. be standardized, e.g. automobile or add-on parts - Take readings, see chapter 8.3.
System description and Delivery notes micro-wave-scan AW-4824 Comes complete with: Measurement device, Docking station,External power supply unit with power connection line, 2 Li-Ion rechargeable battery pack,1 Batterycompartment, 2 AA batteries, Handstrap, Test tile, CD with smart-chart software, PC cable, Operating instructions, Certificate Accessories and Replacements: Test tile Docking station Li-Ion rechargeable pack smart-chart software AW-4829 AW-4857 AW-4827 AW-4831 13
Power supply 3. Power supply Rechargeable battery pack Battery compartment 14 Before operating the instrument for the first time, please read the operating manual and take particular notice of the Safety Instructions. Unpack the instrument and check the delivery for completeness (See chapter “Delivery Notes”). Powering the instrument The measurement unit can be operated either with rechargeable battery pack included with delivery or with AA (LR6) alkaline batteries.
Power supply 3.1 Rechargeable battery pack To place the instrument in service, the rechargeable battery pack must be inserted until it locks in place. The rechargeable battery pack can only be attached when it is in the correct position. When inserting the rechargeable battery pack, ensure that its contacts are aligned with those of the instrument. See adjacent figure. The capacity of the rechargeable battery pack included with delivery is sufficient for about 1000 measurements.
Power supply 3.3 Charging the rechargeable battery The rechargeable battery pack included with delivery may be charged in the docking station. Charging time for an empty battery pack is aprox. 2 hours. Please note chapter “Safety Instructions”! 1. Battery pack in the instrument: The lithium ion rechargeable battery will begin charging immediately upon insertion of the instrument into the docking station. To do this, power must be supplied to the docking station through the corresponding power supply unit.
Controls 4. Controls 2 1 3 4 6 5 Measurement unit 1 2 3 4 5 6 Mode scroll wheel: Menu selection Display for user guidance and measurement values Signal lamp Operate button: Turn on, measurement and confirmation of menu items.
Controls The basic system consists of the measurement device and the docking station. The docking station is used to exchange data and to charge the rechargeable battery pack. When the unit is not in use, place it in the docking station. In this way the rechargeable battery pack will be charged and the instrument will always be ready for measurements. The operate button and scroll wheel are used to control the system. Pressing “operate“ turns the unit on and causes a menu to be displayed.
Getting started 5. Getting started 5.1 Turning the unit on and measuring micro-wave-scan Version Certified 4.47 01.09.2011 Turn the instrument on by pressing the operate button. If the operate button is depressed while switching the unit on, a reference to the firmware appears along with the date of the last certification. The unit then switches to the last measurement mode to be selected. If no measurement mode has been previously selected, the main menu appears.
Getting started SAMPLE 01 du Wa Wb Wc 8.1 10.8 17.4 8.7 n = 1/1 Wd SW LW Error Speed 7.8 15.7 7.3 After completing a measurement, the measurement results are displayed. Performing the measurement requires some practice. The following error messages are especially likely to occur during the first trials. A warning signal is heard and the light diode flashes at a rapid rate.
Getting started 5.2 Display of measurement results The measurement results displayed will vary depending on the options selected in the Configuration (see chapter 9, 10). Displayed results may be broken down into the following elements: A: Name of the measured sample or checkzone. B: The number of performed and predefined measurements (e.g. 2 of 3). The statistic function is activate if the predefined number of measurements is greater than 1.
Testing the instrument 6. Testing the instrument Due to the underlying measurement principle, no calibration of the instrument is required. It is recommended, however, to check the functionality of the instrument at regular intervals (about once every 3 months). The reference tile included with delivery is provided for this purpose. Select the “Standard” in the Measure menu. The configuration of this organizer is fixed and cannot be changed.
Menu operation 7. Menu operation 7.1 Navigation All functions are controlled by the mode scroll wheel and the operate button. Pressing the operate button or the scroll wheel causes a menu to appear in the display. Turning the wheel allows you to move the cursor to the desired function. Select or activate the function by pressing the operate button.
Menu operation 7.2 Overview of main menu Measure MEMORY MY MEMORY Default memory for single measurements User-defined memory (appears only if generated under “Memory” menu) Standard My Model To verify the device function on the test panel Measurement with Organizer (appears only if loaded from PC) Memory Config. New Config. Change Config.
Menu operation 7.3 Changing names and numbers For some functions, you can enter or change the date or name. The triangle pointing upward marks the item that can be changed. To change the character, turn the scroll wheel. When you press the scroll wheel, the arrow jumps to the next character. After you have adjusted the last character, confirm your input by pressing the operate key. A confirmation message appears which allows you to save the settings or change incorrect entries.
Measure 8. Measure 8.1 Measure For beginning a new test series, select Measure from the Main Menu. The Measure menu offers a list of names to identify the new test series (Parameter1). Individual entries can be added to the list. Two types of test procedures can be differenciated by a symbol in front of the names: Memories: generated in the instrument, allow to input identification parameters during measurement procedure.
Measure To exit a measurement series, press the scroll wheel. A menu appears for deleting, interrupt and ending the series: Delete Last Deletes the last measurement within a checkzone. There is no additional warning before the deletion. Delete Checkzone Deletes the entire last checkzone. There is no additional warning before the deletion. Delete Test Series Deletes the entire measurement series. A confirmation display appears before final deletion.
Measure Interrupt Checkzone This function allows you to exit a checkzone/ sample before reaching the preset number of measurements or to skip a checkzone. Then you can continue the measurement series with the next checkzone. If Interrupt is not activated in the Configuration menu (Chapt. 9) or the Configuration of the selected Organizer, a message will be displayed. Parameter Info Gives you an information about the selected parameters of the sample. End Test Series Ends the entire measurement series.
Measure 8.2 MEMORY This is a memory with default settings for single measurements on samples. The settings can be changed for individual needs, e.g. scale selection, statistics or scan length. For further information please refer to chapter “Configuration”. Changes in the configuration are only possible if no measurement data are saved under the desired memory name. Before you change the configuration, first backup the stored data and then delete them.
Measure 8.3 Organizer An organizer file defines a test sequence for user guidance, e. g. for measuring a car body with several checkzones. These files can be generated with the smart-chart software. If no Organizer is loaded in the device, one must be transferred from a PC. Once an Organizer is selected, a menu appears for Parameter 2 of the Organizer. Colors are listed as an example of this in the menu to the side. After you have selected the appropriate color, a selection menu appears for Parameter 3.
Measure HoodCenter du Wa Wb Wc Wd HoodCenter du Wa Wb Wc Wd 8.1 10.8 17.4 8.7 7.9 Door left du Wa Wb Wc Wd x x 7.9 10.5 17.2 8.5 7.3 x n = 1/3 n = 3/3 n = 1/3 The name of the checkzone to be measured first, appears on the left side of the display. The number of performed and predefined measurements (e.g. 2 of 3) appear in the upper right corner. Once the number of measurements for the checkzone is reached, a double audio signal is heard.
Measure 8.4 Memory with Parameter Input By using the internal memory function of the instrument, measurement series and samples/ checkzones can be identified by individual names during the test procedure. Therefore, input options of the menu item Advanced Configuration need to be activated for the desired memory. You can use the existing MEMORY in the instrument or create another memory name (Parameter 1). For more information about change of configuration please refer to section Configuration.
Measure SAMPLE01 Wa Wb Wc Wd SW LW 10.8 17.4 8.7 12.3 15.7 7.8 x 11.5 17.8 9.2 12.9 15.5 7.3 n = 2/3 R 1.8 2.1 0.9 1.4 0.8 1.2 Once you have reached the preset number of measurements (n = ...) you might be prompted to enter a name for the checkzone (“Input Checkzone” aktivated). Proceed by entering the name of the checkzone as described above for the parameters. If “Input Checkzone” is deactivated, the instrument automatically assigns the name SAMPLE 01 and then increments this name.
Configuration 9 Configuration For every memory, specific settings can be made that affect the test procedure and the evaluation of the data.These settings are individually definable in the Memory menu: Config New for a new memory Config Change for an existing memory Once a memory is selected, the menu with the various configuration items appears. The complete contents of the menu are shown in the neighboring illustration. The current settings are displayed on the right side next to the black triangles.
Configuration 9.1 Number of Measurements This function allows selection of the numbers of readings to be taken per sample. If the number is greater than 1, the measurements are statistically evaluated. Turning the scroll wheel adjusts the number while pressing it shifts the decimal place one further over. Pressing operate completes the process and a confirmation display appears. 9.2 Scanlength Scanlength 0 cm 5 cm 10 cm 20 cm l The setting options for Scanlength are shown in the neighboring illustration.
Configuration 9.3 Scale Up to 10 scales may be selected for the display of the measurement results. Select the desired scale to be changed and press the operate button. Following scales are available: Longwave (0...100) Shortwave (0...100) The classical scales Longwave (1,2 - 12 mm) and Shortwave (0,3 - 1.2 mm) DOI (Dorigon) (47...96) Correlation to ASTM E 430, value range similar to 20° gloss. DOI (GM) GM specification (47...96) DOI (BYK) (30...
Configuration B ( - 10 ...+20 ) Structure Balance: The ratio of small and large waves is evaluated based on “well balanced“ structure spectrum curves found in visual correlation studies. Ford Scales LU (25...92) Luster: A scale for gloss SH (25...96) Sharpness: A scale for DOI OP (25...96) Orange Peel: A scale for levelling CF (25...95.4) Comb. Ford: Overall quality scale Daimler Chrysler Scales GL (25...92) Gloss DCA: A scale for gloss DI (25...
Configuration Rating (3...10.5) Orange Peel based on ACT panels Tension (6...24,5) Scale for Orange Peel GM-Tension GM specification (6...21) MB-Tension (6...20) Mercedes Benz specification H-Tension Honda specification (0...20) P-Tension Honda specification (6...20) Hada (1...6) Note for Orange Peel (outdated) CR-overall (6...100) Ford correlation (outdated) OFF Turns the Scale off.
Configuration 9.4 Statistic Standard deviation: Standard Error: ε= s2 n If the number of measurements is set to greater than 1, statistics values are shown in the display after measurement. You can select the values to be displayed in the Statistic submenu. The current setting is identified by a dot at the end of the line. Use the scroll wheel to move the cursor to the desired setting and press the operate button. The selection is accepted and the instrument returns to the previous menu.
Advanced Configuration 10. Advanced Configuration 10.1 Correction Defects on the sample surface, such as scratches or craters, can cause major errors in measurement values. When Correction is activated, the affected scan areas are cut out and the measurement values are calculated from the sanitized data. Pressing “operate” turns Correction on and off. 10.2 Plausibility Control An option for comparing the corrected and uncorrected measurement value.
Advanced Configuration 10.3 Interrupt If statistic is activated in the configuration of the selected memory (n > 1), you can interrupt a checkzone (sample) before reaching the preset number of measurements. 10.4 Input Parameter 2, 3 and Comment When active, these parameters allow to assign individual names for identification of a new test series. 10.5 Input ID When this function is active, you can enter an identification code e.g. vehicle ID number for each new test series. 10.
Memory 11. Memory In the Memory menu you can create new memories with a configuration according to specific needs (e.g. scales, statistics). Also, the configuration of existing memories can be changed. Memories which are no longer needed, will be deleted with the function “Config Delete”. Additionally, the menu allows to recall or delete a measured test series. 11.1 Configuration New After selecting this menu item, you will be prompted to enter a name for the new Memory (Parameter 1).
Memory 11.2 Configuration Change This function allows to modify the configuration of an existing memory. A menu appears with a list of the existing memories and organizers. Select the desired memory. A menu then appears listing the configuration of the selected memory. To change the settings, refer to chapter 9 and 10. To exit the menu, activate the arrow at the top of the menu. Note: Changes to the settings of Organizer files are not permitted. If an Organizer is selected, a warning message will appear.
Memory 11.4 Data View You can use this function to display all measurement series stored in the instrument. First, the selection menu for existing memories will be shown. Select the desired memory to recall its contents. If the selected memory is identified by additional parameters, further menus will appear: Select Parameter 2. Select Parameter 3. As appropriate, select Comment and ID accordingly. Data View Series 20.09.11 08:21 20.09.11 10:52 21.09.11 15:20 1/8 HoodCenter Wa Wb Wc Wd LW 44 10.8 17.
Memory 11.5 Data Delete This function deletes a desired test series stored in the instrument. Select the memory containing the data to be deleted. For the following selection of parameters and the measurement series itself, please proceed as described in the previous paragraph, Data View. Delete Test series 09/23/11 03:21PM Delete Cancel After selecting the desired test series, a display appears to confirm the deletion. The instrument returns to the Memory menu.
Setup 12. Setup In the Setup menu you find functions to adjust the following general settings of the instrument: 12.1 Beeper This menu option turns the beeper on or off. Use the scroll wheel to move the cursor to Beeper and press “operate”. When the beeper is activated, a checkmark appears at the end of the line. 12.2 Confirm with mode Setting a checkmark on this option, activates the function to select menu items by pressing the scroll wheel too. 12.
Setup 12.4 Info Info Catalog no Serial no Version Free mem. Battery Certified 4824 1001728 4.47 100% 50% 01.09.2011 This menu displays the following information about the device: • Catalog no • Serial no • Firmware version • Free memory capacity • Battery capacity • Date of last certification 12.5 Date / Time Setup Date/Time: 10.22.2011 02:39 Confirm PM [operate] The unit contains an integrated clock. This makes the date and time of the measurement available for data transfer to a PC.
Interface 13. Interface 13.1 Connecting the measurement unit to a PC Data transfer to and from the measurement unit takes place through the docking station. It contains the USB interface connecting the instrument with a PC. The connection point for the USB cable is located on the back of the docking station. Plug in the cable included with delivery. To transfer data, the instrument must be inserted into the docking station.
Technical Data 14. Technical Data General technical data: Temperature range 10°C to 40°C (operation) 0°C to 60°C (storage) Rel.
Technical Data Docking station: Power supply Dimensions (WxLxH) Weight 5V ; 2.5 A 100x100x85mm 315 g External power supply: Power supply Dimensions (WxLxH) Weight 50 Input: 100-240 V ; 50/60 Hz; 800 mA Output: 5 V ; 2.
Info and error messages 15. Info and Error messages Error If an error occurs while using the instrument, the display will indicate the error type. Confirm the error by pressing the the operate button. Repeat the process or the entry. In the upper right corner, an additional number is shown for service purposes. Info Informative displays always appear when deviceinternal settings or limits are reached or exceeded. Confirm the message by pressing the the operate button.
Info and error messages Error Messages Identifies an internal error. Load a firmware update. When in doubt, call the Customer Service department. The measurement unit was moved across the sample too fast. The measurement is invalid and must be repeated. The instrument was accelerated too fast across the specimen or the scan direction was changed too fast. Confirm the message by pressing “operate” and repeat the measurement.
Info and error messages Error messages Appears when the number of measurements in “Memory-Config Change” is set to a value less than 1 or greater than 20. Repeat the setting with a value between 1 and 20. The specified year falls outside the valid range from 2000 to 2100. Please repeat the input with a valid year. While adjusting the Display Time, you entered a value outside the valid range from 15 - 99. Please repeat the entry with a valid value.
Info and error messages When attempting to measure an Organizer near the end of memory capacity, the instrument can detect, based on the Organizer structure, that memory will be exhausted before the end of the measurement series. It then generates this error before the measurement begins. No more free memory capacity available. Delete measurement series which are no longer required. Information The setting option “Interrupt” for the selected memory is not activated or not allowed (Organizer).
Info and error messages You have attempted to change the settings of an Organizer. Organizers cannot be changed. You have attempted to delete a protected Organizer. This notice appears when 95 % of the device memory is filled.
Cleaning and maintenance 16. Cleaning and maintenance 56 • Before cleanig, the instrument and accessories must be disconnected from the power supply as described in the safety instructions. • Do not insert any objects into the measurement aperture for cleaning. The instrument could get damaged - affecting a proper and safe operation. • Do not use any acetone! The instrument housing is resistant to a number of solvents, but cannot be guaranteed to withstand all chemicals.
Cleaning and maintenance Cleaning the test tile • Do not use any acetone! The accuracy of the measurement can be significantly impacted by using dirty or damaged standards. Since the surfaces of the standards are highly sensitive, cleaning must be undertaken with great care. To clean standards, use a new lint-free cloth, dustfree lens paper or an optical cloth. Apply only slight pressure as you clean and make certain there are no large particles stuck in the cloth that could damage the surface.
Service and Certification 17. Service and Certification Service Besides the repair of your instrument we offer the following additional services: First diagnosis on the telephone or by e-mail Call us or send us an e-mail and we will try to solve your problem. If this is not successful, please send us the instrument for repair. Preventive maintenance, calibration, and recertification For precautionary reasons we recommend regular preventive maintenance.
Service Centers for BYK-Gardner products Service Centers for BYK-Gardner products Germany BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Phone:+49-8171-3493-0 Fax: +49-8171-3493-166 USA BYK-Gardner USA 9104 Guilford Road Columbia, MD 21046 USA Phone:+1-301-483-6500 Fax: +1-301-483-6555 China BYK-Gardner Shanghai Office 3/F, Building 22 No. 140 Tian Lin Road Xuhui District Shanghai 200233 P.R. China Phone.
Copyright 18. Copyright This instruction manual is an important part of this instrument. It contains essential information about setting up, placing in service and use. If you pass the device on to another user, please ensure that the instruction manual is included with the instrument. The manual must be studied carefully before working with the equipment. Please contact your regional service office if you have any questions or require additional information about the device.
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