Convection Oven Gas Model: ASC-4G Manual Control • Installation • Operation • Maintenance W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . ONLY www.alto-shaam.com printed in u.s.a.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . 2 Installation Site Installation . . . . . . . . . . . . Clearance Requirements . . . . Installation Requirements . . . . Leveling . . . . . . . . . . . . . . . . . Dimension Drawing . .
DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
INSTALLATION CAUTION DANGER METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTALLATION INSTALLATION REQUIREMENTS 29-1/8" (740mm) CAVITY WIDTH PR O D U C T \ P A N C A P A C I T Y 27 lb (12 kg) MAXIMUM — 17 qts (15 liters) 5 chrome plated wire shelves with 2 removable side racks and 9 shelf positions spaced at 1-5/8" (41mm) 31-1/16" (789mm) 58-1/2" (1486mm) Nine (9): 18" x 13" x 1" half-size sheet pans EXHAUST VENT 12-15/16" (329mm) 38" (965mm) 25-11/16" (652mm) 3-5/16" (84,4mm) TO PREVENT PERSONAL INJURY, LEVELING THIS APPLIANCE.
GAS SUPPLY & INSTALLATION GAS SPECIFICATIONS DANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. INSTALLATION REQUIREMENTS GAS CONNECTION : CHECK PLUMBING CODES FOR PROPER SUPPLY LINE SIZING TO ATTAIN BURNER MANIFOLD NOTE: If a flexible gas line is used, it must be AGA approved, commercial type and at least 1" I.D.
GAS SUPPLY & INSTALLATION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. GAS REQUIREMENTS GAS CONNECTION The gas inlet is located at the back of the oven. Code requires the installation of a manual gas shutoff valve to be installed in the gas line ahead of the oven.
GAS SUPPLY & INSTALLATION GAS CONNECTION FOR OVENS ON CASTERS LEAK TESTING The oven must be supplied with a flexible connector that complies with The Standard for Connectors for Movable Gas Appliances, ANSI Z21.69, CGA 6.16 and addenda Z21.69a (latest editions). A quick disconnect device must be installed to comply with The Standard for Quick Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 and CAN1-6.9 (latest editions). A flexible connector is not supplied by the factory.
INSTALLATION ELECTRICAL CONNECTION DANGER This appliance is equipped with a three-prong grounding plug. For your protection against shock hazard this appliance should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. ENSURE POWER SOURCE MATCHES VOLTAGE IDENTIFIED ON APPLIANCE RATING TAG. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency.
INSTALLATION VENTILATION DANGER FAILURE TO VENT THIS APPLIANCE PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage, operational problems and unsatisfactory baking performance may also be the consequence of improper venting. Any damage sustained by a failure to properly vent this oven are not covered under warranty. VENTILATION HOODS Proper venting along with a sufficient quantity of make-up air is essential for proper oven operation.
INSTALLATION STACKING KIT (5005783) ITEM STACKING INSTRUCTIONS A) Remove side panels . B) Knock out the mounting holes on top of the intended bottom oven . C) After legs or casters have been installed on the bottom oven, place the upper oven on top of lower unit . Align . D) Bolt at 1 and 2 . E) Using mounting holes on bottom oven, bolt at 4 . DESCRIPTION P A R T N O. QTY 1 BRACKET, ATTACHMENT, FSCO 2 SCREW, #10 SMS .
INSTALLATION STACKING, GAS PLUMBING & FLUE INTERCONNECT (5003788) ITEM ASSEMBLY INSTRUCTIONS FIRST: Assemble plumbing items 3-4 and 6-8 as shown NEXT: Assemble items 1, 2 & 5 as shown DESCRIPTION 1 OUTER FLUE BOX, DBL STACK 2 P A R T NO. QTY 1004372 2 SCREW, #10 SMS .
INSTALLATION OVEN STAND ASSEMbLY OVEN STAND 5003489 SHOWN 6 2 4 1 2 9 2 5 1 8 34-5/16" (876mm) 1 7 3 38" (956mm) I T EM DESCRIPTION PART NO.
OPERATING INSTRUCTIONS USER SAFETY INFORMATION CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. The Platinum Series gas convection oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance.
OPERATING INSTRUCTIONS START-UP OPERATION bEFORE INITIAL USE: Interior oven surfaces must be heated to remove surface oils and the accompanying odors produced during the first use of the oven. 1. Wipe all wire shelves, side racks and the full oven interior with a clean, damp cloth. 2. Close the oven doors, press the power switch to the “ ON ” position, and set the thermostat to 300°F (149°C). 3. Allow the oven to cycle for approximately 2 hours or until no odor is detected.
OPERATING INSTRUCTIONS NOTE: U nder normal operating conditions, the burner will ignite within four (4) seconds. If the burner does not ignite within fifteen (15) seconds, usually as a result of insufficient gas flow or air trapped in the gas line, the ignition system will lockout and must be reset. a b 1. Press POWER SWITCH A to the ON position. 2. Press FAN SWITCH C to high or low fan speed. 3. Set THERMOSTAT E to the temperature desired.
CHE F O PERA T IN G T IPS T h e Al t o - S h a a m c onvec tion oven will p rov ide t he b est result s and long est possib le s e r v i c e w i t h t h e utilization of th e following sug g est ions and g uidelines. NOTE: Moisture will escape around the doors when baking products with a heavy moisture content such as chicken, potatoes, etc. This is a normal operating condition. 1. Thoroughly preheat the oven for approximately 9. To assure even cooking when baking, weigh or 2. 10.
CARE AND CLEANING CLEANING AND PREVENTATIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, CLEANING AGENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals contain quaternary salts.
CARE AND CLEANING The oven is fabricated with an easy to clean porcelain enamel interior or an optional stainless steel interior. NOTE: Always allow the oven to cool before cleaning. If the oven is hot, allow the interior surfaces to become cool to the touch by opening the oven doors and engaging the cool-down function. DO NOT USE AbRASIVE CLEANING COMPOUNDS. Completely avoid the use of abrasive cleaning compounds, chloride-based cleaners, or cleaners containing quaternary salts.
CARE AND CLEANING TROUbLESHOOTING GUIDE TROUbLE POSSIbLE CAUSE Oven has no power • • • • Cook temperature too high/low REMEDY Insufficient power supply Defective power cord or plug Defective power switch. Loose electrical connection • • • • • Thermostat out of calibration Check Check Check Check power source. and replace if necessary. and replace if necessary. all electrical connections • Defective thermostat • Check Calibration using a digital thermometer in the center of the cavity.
SERVICE full assem b ly - A sc - 4 G 22 1 3 2A 21 19 18 20 16 4 17 5 6 15 13 14 11 7 12 9 8 10 2B ITE M 1 2A 2B DES CR I PT I O N PAR T N O . Q T Y I T E M DESCRIPTION PA RT NO.
SERVICE ELECTRIC CHASSIS ASSEMBLY - ASC-4G 2 6 4 1 5 3 8 7 6 10 5 9 12 11 13 22 14 15 6 4 5 8 7 6 5 10 9 12 16 11 13 15 15 19 21 20 17 14 18 22 24 23 25 15 16 15 ITE M 1 19 17 15 DE SCR I PT I O N 18 CONTROL MODULE 2 SCREW, 8-32 x 5/8" PAN 3 CONNECTOR PAR T N o . Q T Y I T E M CC-34088 1 14 DESCRIPTION P A RT No.
SERVICE INT E R I O R OVEN CO MPA R T MENT 4 1A 2 2 1B 3 I T EM DESCRIPTION P A R T NO. QTY 1A DOOR ASSEMBLY, LH WINDOW DR-27850 1 1B DOOR ASSEMBLY, LH SOLID DR-36068 1 2 DOOR ASSEMBLY, RH DR-27849 1 3 HEAT BOX 5013197 1 4 BAFFLE, REAR 1004114 1 DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances.
SERVICE M OTO R 5c 4 3 2 5b 4 1 5a 5b 3 2 IT EM 1 D ES C R I P T I O N 1 HEAT BOX 2 BAFFLE, REAR 3 BLOWER WHEEL 4 INSULATION PART NO.
SERVICE DOOR PACKAGE - ASC-4 5 6 7 4 8 3 9 1 2 10 11 13 12 21 13 22 5016619* ASC-4 SOLID DOOR PACKAGE 5011301* ASC-4 WINDOW DOOR PACKAGE 14 15 20 16 17 19 11 *REFERENCE NUMBERS ONLY 18 IT EM D ESC R I PTI O N PART NO. 5011301/ 5016619/ QTY QTY 1 SCREW, 10-32 X 1/2, NF PHIL, FLAT SC-23670 8 8 2 ROLLER LATCH WITH STRIKE LT-26976 2 2 3 CHAIN, MASTER LINK CH-26622 4 4 4 CHAIN, DOOR DRIVE CH-26623 2 2 5 LINKAGE ASSY, SHORT 5003667 2 2 6 SCREW, #10-32 X .
SERVICE DOOR MECHANISM 1 A 9 8 2 7 3 4 1 5 6 2 A 7 1 5 6 B B 6 I T EM D ESC R I P T I O N PART NO. QTY CH-26622 4 1 CHAIN, MASTER LINK 2 LINKAGE ASSEMBLY, SHORT 5003667 2 3 NUT, 10-32 UNF HEX MS, 18-8 SST NU-2215 8 SC-26704 4 4 SCREW, 10-32 X 0 .
SERVICE DOOR HARDWARE 1 6 7 4A 8 6 1 5 5 9 3 2 1 3 2 10 1 11 C IT EM D ESC R I PT I O N 1 BUSHING 2 SPACER, DOOR 3 PART NO. QTY BU-26433 4 1005449 2 2 SPACER, DOOR SP-26442 4A DOOR ASSEMBLY, LH WINDOW DR-27850 1 4B DOOR ASSEMBLY, LH SOLID DR-36068 1 5 SPACER SP-27997 2 6 SCREW, 1/4-20 X 1/2" HEX HEAD SC-22729 8 7 NUT, 1-4-20 NYLON INSERT 18-8 S/S NU-23984 4 8 TOP PLATE ASSEMBLY 5005404 1 9 DOOR ASSEMBLY, RH DR-27849 1 10 SCREW, EST 10-32 X 0 .
SERVICE LEG A S S EM bLY (5 0 0 3 7 8 4 ) 3 5 1 2 4 6 7 I T EM D ES C R I P T I O N PART NO. QTY 1 SUPPORT, LEG, SIDE, ASSEMBLY 5009564 2 2 SUPPORT, LEG, REAR, ASSEMBLY 5009565 2 3 LEG ASSEMBLY, 25" LG-27829 4 4 NUT, 1/4-20 NYLON INSERT 18-8 S/S NU-23984 16 5 SCREW, 5/16-18 X 5/8 SERR.
MN-28 6 6 4 • Re v 3 (0 7 / 1 4 ) • AS C - 4G Gas C o nv ecti o n O v en - M anual C o ntro l • 28
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
