® OPERATION and CAR E MAN UAL 500-1D 500-2D MARINE 500-3D MARINE MARINE CABINET, FOOD HOLDING - DRAWER WARMER MANUAL CONTROL 230V MARINE MODELS: 500-1D 500-2D 500-3D MARINE MARINE MARINE - 202736 202756 202776 COOK/HOLD/SERVE SYSTEMS W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0 U S A PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY WEBSITE: www.alto-shaam.
® D E L I V E RY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. Used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
® D R AW E R WA R M E R S START-UP/INSTALLATION ELECTRICAL INSTALLATION Alto-Shaam drawer warmers are designed for the purpose of maintaining hot food at a temperature for safe consumption. The unit must be installed in a location that will permit the equipment to function for its intended purpose and allow adequate access for proper cleaning and maintenance. 1. An identification tag is permanently mounted on the cabinet. PH PATENT NOS. 3521030 4595247 ® 1.
I N S TA L L AT I O N Manual Control, 230V Units Indicator Light Thermostat ON/OFF Switch Temperature Gauge Drawer Assembly Drawer Bearing Drawer Rail Stud & Nut Electronic Control Option Panel Overlay O & C M A N UA L • D R AW E R WA R M E R PG.
I N S TA L L AT I O N Shown with Optional Trim Kit 43-1/4" (1072mm) 30-3/8" (771mm) 12-5/8" (321mm) 500-3D 28-11/16" (729 mm) 26-1/8" (664mm) 25-1/2" (650mm) 25" (636mm) 26-1/2" (673mm) 19-1/8" (486mm) 26-1/2" (673mm) 11-7/8" (302mm) 25-5/16" (643mm) 500-2D 500-1D Pan Size 12" x 20" x 6" (305mm x 508mm x 152mm) WEIGHT 500-1D 80 lb (36 kg) 90 lb (41 kg) NET SHIP 500-2D 115 lb (52 kg) 125 lb (57 kg) 500-3D 150 lb (68 kg) 165 lb (75 kg) CRAT E DIMENSIONS : (H X W X D) 16" X 27" X 30"
O P E R AT I O N - M A N U A L C O N T R O L 1. 2. Preheat at 200°F (93°C) for 30 minutes. 3. When the thermostat is turned clockwise to an “ON” position, the indicator light will illuminate and will remain lit as long as the unit is calling for heat. Allow a minimum of 30 minutes of preheating before loading the warmer with food. The indicator light will go “OUT” after approximately 30 minutes, or when the air temperature inside the unit reaches the temperature set by the operator.
O P E R AT I O N - E L E C T R O N I C C O N T R O L - O P T I O N LED DISPLAY POWER INDICATOR LIGHT HEAT INDICATOR LIGHT ON / OFF POWER KEY LOCK INDICATOR UP / DOWN ARROWS ON/OFF KEY Press the on/off key once and the power indicator light will 1. Preheat at 200°F (93°C) for 30 minutes. illuminate. Press and hold the on/off key until the LED Press the ON key, and set the temperature to display turns off (at least three seconds) and on/off 200°F (93C°) by using the UP/DOWN arrow indicator goes out.
O P E R AT I O N FOOD PRODUCT TIPS Bread and Rolls Breads and rolls are traditionally difficult to hold for prolonged periods due to the very low moisture content of these products. For best results and longest possible holding life, it is recommended these products be placed in a plastic bag while in the warming drawer. Breads and rolls should be held at a temperature no higher than 120° to 140°F (49° to 60°C). Potatoes — for the best results in holding potatoes: 1. Do not overcook.
O P E R AT I O N GENERAL HOLDING GUIDELINES Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE and CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE and CLEANING The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. THOROUGHLY CLEAN THE UNIT DAILY 1. Disconnect unit from power source, and let cool. 5. Wipe control panel, vents, handles, and gaskets thoroughly since these areas harbor food debris. 2. Remove, cover or wrap, and refrigerate food. 6.
S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer. Most food imparts its own particular aroma and many foods also absorb existing odors.
SERVICE - MANUAL CONTROL MANUAL CONTROL THERMOSTAT and HEAT LIGHT SEQUENCE Whenever the thermostat is turned “ON,” the heat indicator light will indicate the power ON/OFF condition of the heating cable, and consequently, the cycling of the cabinet as it maintains the dialed cavity temperature. If the light does not illuminate after normal start-up, the main power source, thermostat, and/or light must be checked.
S E RV I C E 500-3D MARINE DRAWER WARMER Casing, Top 1004228 Thermostat TT-33626 Indicator Light LI-3951 ON/OFF Switch SW-33923 Temperature Gauge TH-33713 Casing, Side 500-1D - 1004225 500-2D - 1004250 500-3D - 1004568 Slide knob to left to protect controls Splash Guard Assembly 5003269 Casing, Back 500-1D - 1004196 500-2D - 1004243 500-3D - 1004567 Drawer Latch LT-25808 Drawer Assembly 55502 Casing, Bottom 1004212 O & C M A N UA L • D R AW E R WA R M E R PG.
S E RV I C E Insulation IN-2003 500-3D Heat Cable Wrap Heat Element Cable CB-3044 500-3D Interior Thermometer Capillary Bearings Thermostat Capillary O & C M A N UA L • D R AW E R WA R M E R PG.
S E RV I C E - M A N U A L C O N T R O L 500-3D • Manual Control • Top Removed Temperature Guage TH-33713 Switch SW-33923 Thermostat TT-33626 Indicator Light LI-3951 Fan FA-3974 Insulation IN-2003 Terminal Block BK-3019 Heating Element Connections Electric Cord CD-3922 O & C M A N UA L • D R AW E R WA R M E R PG.
SERVICE - MANUAL CONTROL SERVICE PARTS LIST - MARINE 230V 4/06 500-1D, -2D, -3D MANUAL CONTROL PART DESCRIPTION UNIT QUANTITY ALTO-SHAAM PART NUMBER Cable Replacement Kit (CB-3044) . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . . . .4874 Casing, Back 500-1D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . . . . . . . . . .1004196 500-2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . .
S E RV I C E - E L E C T R O N I C C O N T R O L 500-3D • Electronic Control • Top Removed • 230V CONTROL #5000876 WITHOUT SCI • CONTROL #5000877 WITH SCI Insulation IN-2003 Sensor Wire ( WHITE ) Beeper BP-3567 Relay RL-33558 Wiring Diagram Power Supply BA-33554 Terminal Block BK-3019 Heating Element Connections Air Tunnel 1002672 ( EXHAUST FAN INSIDE ) FA-3973, FA-3974 Electric Cord CD-3232, CD-33840, CD-3922 Breaker Switch SW-33487 THIS PHOTOGRAPH IS AN ENLARGEMENT OF THE CIRCLED AREA ABOVE
S E RV I C E - E L E C T R O N I C C O N T R O L SERVICE PARTS LIST - MARINE 230V 500-1D, -2D, -3D 4/06 ELECTRONIC CONTROL UNIT QUANTITY PART DESCRIPTION Cable Replacement Kit (CB-3044) Beeper . . . . . . . . . . . . . . . . . . . . . Block, Sensor . . . . . . . . . . . . . . . . Board, Power Supply . . . . . . . . . Control, Electronic . . . . . . . . . . . Panel Overlay . . . . . . . . . . . . . . . Relay . . . . . . . . . . . . . . . . . . . . . . Sensor . . . . . . . . . . . . . . . . . . . . . .
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T R A N S P O RTAT I O N DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2.
