INSTALLATION OPERATION AND MAINTENANCE MANUAL LOW TEMPERATURE OVEN ELECTRONIC COOK HOLD SMOKE MODEL: 767-SK/III W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • M e n o m o n e e F a l l s , W i s c o n s i n 5 3 0 5 2 - 0 4 5 0 U S A PHONE: 262.251.3800 FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY WEBSITE: 800.558-8744 USA/CANADA 262.251.1907 INTERNATIONAL www.alto-shaam.com PRINTED IN U.S.A.
INDEX Section 1 — Installation Unpacking and Setup . . . . . . . Oven Characteristics . . . . . . . Heat Recovery . . . . . . . . . . . . HACCP & Kitchen Management Electrical Installation . . . . . . . Stacking Mounting Instructions Start-Up . . . . . . . . . . . . . . . . Options & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 I N S TA L L AT I O N Unpacking and Setup The Alto-Shaam Cook/Hold/Smoke oven has been thoroughly tested, checked for calibration, and inspected to insure only the highest quality unit is provided. When you receive your cabinet, check for any possible shipping damage and report it at once to the delivering carrier.
SECTION 1 I N S TA L L AT I O N SECTION 1 Stacking Mounting Instructions STACKING PLATE INSTALLATION Kit #5000811 1. Measure the length and width of the top surface of the cabinet to be positioned at the bottom of the stacking equipment combination. Add 1/8-inch to both the length and the width dimension. 2. Turn the cabinet to be placed at the top of the stacking combination upside down so that the top surface is on the floor. Stacking Plate pth De Wi dth 3.
SECTION 1 I N S TA L L AT I O N Start-Up SECTION 1 OPTIONS & ACCESSORIES 1. The unit should be installed level and must not be installed in any area where it may be affected by steam, grease, dripping water, high temperatures, or any other severely adverse conditions. 2. Minimum clearances are required for proper air ventilation including 3-inches (76mm) at the back, 2-inches (51mm) at the top, and 1-inch (25mm) at both sides.
SECTION 1 I N S TA L L AT I O N SECTION 1 On/Off Electrical Power Switch Hi-Limit Reset Button Serial Number Tag Rating & Certification Identification Tag Smoker Element Access Model 767-SK/III Smoker Back of Oven # 8 3 1 2 O & C M A N UA L • 7 6 7 - S K / I I I PG.
SECTION 2 CONTROL SECTION 2 PRESETS A B C D E F G H I CANCEL CONTROL FEATURES 1. O N /O FF Key The O N /O FF control system key operates the functions of the control panel. If there is any power loss during operation, the O N /O FF indicator light will flash. To clear, push key and release. 2. C OOK Key — Temperature range 200° to 325°F (93° to 162°C) Used to select cooking mode and to review the cook temperature setting. 3.
SECTION 2 CONTROL SECTION 2 AUDIBLE SIGNALS OVEN BEEPING is used to indicate a YES or N O response to operator input. Beeps also indicate mode CHANGES and ERROR conditions. One brief beep indicates a YES (enabled) response to the information entered into the control. Two brief beeps indicate a NO (disabled) response to the information entered into the control. A beep that lasts for one second indicates an oven mode TRANSITION. Example: Preheat to Ready-Start.
SECTION 2 CONTROL SECTION 2 Preparation Adjust the inside door vents per the individual cooking procedure selected. Always keep door vents closed when cooking with the smoking function. Insert drip pan on the bottom of the oven cavity. Wood Chips Soak one full tray of wood chips in water for 5 to 10 minutes. Shake off excess water, and place the moistened chips in the wood chip tray of the smoker oven. Replace the container in the oven. DO NOT use sawdust for smoking.
SECTION 2 CONTROL SECTION 2 Preset Menu Keys: This Alto-Shaam oven allows the operator to set up to eight cook/smoke programs. Each program can be preset in any program mode to cook/smoke by time or internal product temperature. Programs are recalled and stored using the PRESET Keys labeled "A through H." These keys, along with the key labeled "I", share additional functions described in the "User Options" section of this manual.
SECTION 2 CONTROL SECTION 2 Cook/Smoke Using Preset Menu Keys: Press and release control O N /O FF key. • The green indicator light on the O N /O FF Key will illuminate. ON/OFF • The oven will beep for one second. • The oven will begin operating in the hold mode. • The amber hold indicator will illuminate. Cold food for rethermalization or reheating must never be added to the oven while hot food is being held. • The previously set hold temperature will be displayed.
SECTION 3 CARE AND CLEANING SECTION 3 Under normal operating conditions, this oven will provide you with long and trouble-free service. There is no preventative maintenance required, however, the following guidelines will maximize the potential life and trouble-free operation of this oven. MAKE CERTAIN THE UNIT IS DISCONNECTED FROM THE POWER SOURCE Clean the Oven Daily The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food.
SECTION 4 PRESETS USER OPTIONS A B C D E F SECTION 4 G Lock Indicator H I CANCEL Preset Lock Beeper Volume Selection Fahrenheit or Celsius Selection With the control in the off mode, press and hold the D OWN A RROW Key. After 4 seconds, the display will show one of the 4 volume levels (0 being O FF or the lowest, and 3 being the highest). After each change, the button must be released and the display must clear before the procedure can be repeated to select a different volume level.
SECTION 5 S E RV I C E SECTION 5 DRIP TRAY REPLACEMENT INSTRUCTIONS LOW TEMPERATURE 767-SK/III COOK/HOLD/SMOKE OVENS STANDARD DRIP PAN* [BOTTOM OF OVEN INTERIOR • BELOW SIDE-RACKS] DRIP TRAY* WHEN MOUNTING DRIP STRIP, SEAL STRIP TO THE UNIT WITH AN R.T.V. SEALANT TO PREVENT MOISTURE FROM PENETRATING INTO OVEN COMPARTMENT DRIP STRIP* 3: #8-32 X 1/2" SCREWS* *SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS. # 8 3 1 2 O & C M A N UA L • 7 6 7 - S K / I I I PG.
SECTION 5 S E RV I C E SECTION 5 7 6 7 - S K / I I I S E R V I C E V I E W PA R T S Part Description Part Number Service View 1 1. Top 1001443 2. Panel Overlay PE-23657 3. Shelf, stainless steel wire, ea. Shelf, Rib Rack, ea. SH-2324 SH-2743 4. Side Rack for shelf, s/s, ea. Side Rack, 230V SR-2303 14979 5. Probe Assembly 15892 6. Door Assembly — Window, RH — Window, LH Door Vent Cover (not shown) 15738 15741 13155 7. Door Gasket GS-22951 8.
SECTION 5 S E RV I C E SECTION 5 ELECTRONIC COMPONENTS SW-33858 On/Off Electrical Power Switch, 30 Amp (Circuit Breaker) TT-33476 High-Limit Thermostat BK-33546 Sensor Terminal Block FA-3568 Fan BP-3567 Beeper BK-3019 Terminal Block RL-33829 Relay BK-33364 Modular Block Assembly RL-33558 Smoker Relay BA-33554 Power Supply Board BA-33764 Voltage Monitor Board PE-23657 Control Panel Overlay Oven Front # 8 3 1 2 O & C M A N UA L • 7 6 7 - S K / I I I PG.
SECTION 5 S E RV I C E PART DESCRIPTION SECTION 5 767-SK/III 1. Fan Cord and socket CD-33338 2. Fan, 70 CFM 3. Fan Thermostat TT-33255 4. Electrical On/Off Switch (Circuit Breaker) SW-33858 5. Terminal Block BK-3019 6. Beeper, Solid State BP-3567 7. Hi-Limit Thermostat TT-33476 8. Power Supply Board BA-33554 9. Voltage Monitor Board BA-33764 10. Sensor Terminal Block BK-33546 11. Modular Block Assembly BK-33364 12. Sensor, Air Temperature SN-33540 13.
SECTION 5 S E RV I C E SECTION 5 TROUBLE SHOOTING Error Code E-10 Possible Cause Description/Results Air Sensor Fault (shorted) Inoperative Oven E-11 Service Required Air sensor defective? See following page for air sensor test. Air Sensor Fault (open) Inoperative Oven E-20 Product Probe Fault (shorted) Oven will cook in time only E-21 Probe defective? See following page for probe sensor test.
SECTION 5 S E RV I C E SECTION 5 TROUBLE SHOOTING - INTERNAL ELECTRICAL COMPONENTS A. No power. Display will not light. 1. Verify that power is available at the outlet or junction box. 2. Verify that the circuit breaker switch on the back of the unit is turned on. 3. Verify that the power cord is not open. Check continuity with a VOM meter. 4. If none of the above steps help, call a qualified service technician or refer to the Service Manual for this particular oven. B.
# 8 3 1 2 O & C M A N UA L • 7 6 7 - S K / I I I PG.
T R A N S P O RTAT I O N DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. L I M I T E D WA R R A N T Y Alto-Shaam, Inc.
