Cook, Hold, Smoke Oven Deluxe Control Model: 300-TH/III 500-TH/III 750-TH/III 1000-TH/III 1200-TH/III 767-SK/III 1767-SK/III 1000-SK/III 1200-SK/III 1200-TH/iii 1767-SK/III 750-TH/iii • Installation • Operation • Maintenance 1000-SK/III 500-TH/iii 300-TH/iii w164 N9221 water Street • p.O. box 450 • menomonee falls, wisconsin 53052-0450 USa PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a. ONLY MN-29758 (rev.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions. . . . . . . . . . . . . . . . . . 2 Sanitation Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . . 27 Internal Food Product Temperatures. . . . . . . . . . .
dELIVERy UNpAcKINg This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETy pROcEdURES ANd pREcAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. dANgER Used to indicate the presence of a hazard that WiLL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
installation dANgER iMPROPER iNSTALLATiON, ALTERATiON, ADJUSTMENT, SERViCE, OR MAiNTENANCE COULD RESULT iN SEVERE iNJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE iNSTALLATiON, OPERATiNG AND MAiNTENANCE iNSTRUCTiONS THOROUGHLY bEfORE iNSTALLiNG OR SERViCiNG THiS EQUiPMENT. cAUTION TO PREVENT PERSONAL iNJURY, cAUTION METAL PARTS Of THiS EQUiPMENT bECOME EXTREMELY HOT WHEN iN OPERATiON. TO AVOiD bURNS, ALWAYS USE HAND PROTECTiON WHEN OPERATiNG THiS APPLiANCE.
installation site I N S T A L L A T I O N 300-TH/III 500-TH/III Cord Length 120V - 5 ft. (1524mm) 208-240V - 5 ft. (1524mm) 230V - 8 ft. (2438mm) Cord Length: 5 ft.
installation site I N S T A L L A T I O N 750-TH/III 767-SK/III Cord Length 120V - 5 ft. (1524mm) 208-240V - 5 ft. (1524mm) 230V - 8 ft. (2438mm) 11-5/8" (295mm) Electrical Connection Shown with optional bumper Shown with optional bumper 56-3/4" (1441mm) Electrical Connection 54-1/16" (1373mm) Pass-Through Option 34-7/8" (886mm) 54-1/8" (1373mm) 79" (2006mm) Electrical Connection 34-7/8" (886mm) 28-5/8" (726mm) Cord Length 230V - 8 ft.
installation site I N S T A L L A T I O N 1000-TH/III 1000-SK/III Cord Length 208-240V - 5 ft. (1524mm) 230V - 8 ft. (2438mm) 51" (1294mm) Shown with optional bumper Shown with optional bumper 22-1/2" (572mm) 34-1/2" (876mm) Electrical Connection Pass-Through Option 34-1/2" (876mm) 72-3/4" (1847mm) 51" (1294mm) Electrical Connection 25-1/16" (636mm) Cord Length 230V - 8 ft.
installation site I N S T A L L A T I O N 1200-TH/III 1200-SK/III Shown with optional bumper Shown with optional bumper 34-1/2" (876mm) Electrical Connection Pass-Through Option 51" (1294mm) 72-3/4" (1847mm) 51" (1294mm) Electrical Connection 34-1/2" (876mm) 25-1/16" (636mm) 32-1/4" (819mm) 25-1/16" (636mm) 20-1/2" (521mm) 24-1/4" (613mm) 72-1/4" (1835mm) 72-1/4" (1835mm) Pass-Through Option 6-13/16" (172mm) Electrical Connection 75-5/8" (1920mm) with 5 (127mm) casters* 34" (864mm) 31-
installation site I N S T A L L A T I O N 1767-SK/III weight MODEL NET WEIGHT SHIP WEIGHT 1767-SK/III 28-5/8" (726mm) 359 lb (163 kg) est 450 lb (204 kg) 11-5/8" (295mm) 34-7/8" (886mm) product\pan capacity ( per 100 lb (45 kg) Electrical Connection 53 maximum quarts 56-3/4" (1441mm) 54-1/16" (1373mm) Shown with optional bumper volume maximum : 32-3/4" (832mm) 25-11/16" (651mm) 24-1/8" (613mm) 6-13/16" (172mm) Electrical Connection 58-9/16" (1487mm) 61-15/16" (1572mm) with 5" (127mm)
installation OPTIONS AN D ACCESSORIES Bumper, Full Perimeter (not available with 2-1/2" Carving Holder 300-TH/III 500-TH/III — 5011161 5010371 5009767 5009767 prime rib HL-2635 — HL-2635 4459 HL-2635 4459 HL-2635 4459 HL-2635 4459 5" (127mm) 3-1/2" (89mm) 3" (76mm) 2-1/2" (64mm) — — 5015323 — casters ) steamship ( cafeteria ) round Casters - 2 rigid, 2 swivel w / brake with drain without drain extra deep HACCP Data Logger (factory installed) Legs, 6" (152mm), Stemmed (set of Pan Grid, W
installation STAcKINg INSTRUcTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit. 2) while appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit.
installation site I N S T A L L A T I O N A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
installation site I N S T A L L A T I O N drip tray installation instructions - 500, 750, 1000, 1200 b d a c Item 1 Description 1 2 Drip Tray Holder 1 3 8-32 x 1/4” Phil Screw 3 4 Drip Tray 1 1. Poke holes through double-sided tape a which is attached to the back of drip tray holder b. 2. Remove backing on double-sided tape a. 3. Put screws c through holes and attach drip tray holder b to unit. 4.
installation ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “off” position.
installation ELECTRICAL 300- T H/I I I 767-SK/III amps kW 120 1 60 6.7 .80 5-15 p 15A-125 v plug 230 1 50/60 2.7 .62 7/7 220-230 v plug voltage phase cycle / hz cord & plug nema cee 120 phase cycle / hz 1 60 amps kW 16.0 1.9 208-240 1 60 230 1 50/60 11.2-12.5 2.7-3.0 12.0 2.8 cord & phase cycle / hz 1 60 amps phase cycle / hz 120 1 60 208-240 1 60 230 1 50/60 amps kW 14.2 1.7 14.0-16.0 2.9-3.9 12.2 2.
o p eration USER SAFETY INFORMATION cAUTION METAL PARTS Of THiS EQUiPMENT bECOME EXTREMELY HOT WHEN iN OPERATiON. TO AVOiD bURNS, ALWAYS USE HAND PROTECTiON WHEN OPERATiNG THiS APPLiANCE. The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
o p eration Power ON Indicator Upper Cavity ON/OFF Lower Cavity ON/OFF hg i j k l b c d e f H I m n a o A Double Compartment Control B C A D E B C F D G E H F I G p q control features 1. On/Off Key The on/off control system key operates the functions of the control panel. If there is any power loss during operation, the on/off indicator light will flash. To clear, push key and release. 2.
o p eration Cook/Hold/Smoke Instructions Press and release control on/off key. The oven will beep for one second and power to the unit will be indicated by an illuminated green indicator light located in the upper left corner of the on/off key. The oven will begin operating in the hold mode. The amber hold indicator will be illuminated and the last set hold temperature will be displayed. Set cook temperature — Press Cook Key.
o p eration O P E R A T I N G FEAT U RES & F unc tions To stop an operation at any time : Power Fail Detect: Press and hold the S tart Key until the control beeps for two seconds, indicating the operation has been cancelled. The oven will remain in a power-on state. If the power were to fail for any reason while heating, the control will retain, in memory, the programmed operating conditions.
o p eration O P E R A T I N G F EAT U RES & F unc tions Display High/Low Probe Temperatures: To observe the recorded maximum or minimum probe temperature when cooking by probe, press the following keys while the probe remains in the product: Highest Temperature: Press P robe Key and U p A rrow Key at same time. Lowest Temperature: Press P robe Key and D own A rrow Key at same time.
O P E R A T ion wARNINg Preparation Adjust the inside door vents per the individual cooking procedure selected. Always keep door vents closed when cooking with the smoking function. Insert drip pan on the bottom of the oven cavity. THE USE Of iMPROPER MATERiALS fOR THE SMOKiNG fUNCTiON COULD RESULT iN DAMAGE, HAZARD, EQUiPMENT fAiLURE OR COULD REDUCE THE OVERALL LifE Of THE OVEN. DO NOT USE SAWDUST fOR SMOKiNG. DO NOT USE WOOD CHiPS SMALLER THAN THUMbNAiL SiZE.
O P E R A T ion user o p tions A B C D E F G H I Preset Lock P reset Keys Lock and Unlock Control Panel Lock and Unlock Preset Keys A through H can be locked in order to prevent storing, altering or erasing a program. The control panel can be locked at any time in order to prevent inadvertent or accidental setting changes. To lock the preset keys, press and hold the “I” Key until the oven beeps. Release the “I” key. The green indicator on the “I” key will illuminate.
O P E R A T ion H A CCP HACCP Documentation, Data Logger - Optional This oven meets the requirements of established HACCP criteria by providing automated sampling, record keeping, set-point validation, recipe used, dates and time. This data is retained for the last 30 days. This information can be viewed on screen or downloaded to a USB drive and then copied to your computer. The file format is a comma-separated variable (*.csv), that is easily opened using a spreadsheet package.
OPERATIoN General Holding Guidelines HOLdINg TEMpERATURE RANgE Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
AER EA Tan c L E A N I N g A N d p RC EV NT IVEd M Ac I Nleanin TENANcE g pROTEcTINg STAINLESS STEEL SURFAcES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer cLEANINg AgENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts.
c are an d c leanin g EQUIPMENT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1.
c are an d c leanin g CLEAN THE DOOR VENTS DAILY PRONG CLEANING Door vents need to be inspected and cleaned as required. To ensure accurate internal product temperature readings the prongs on the removable probe must be cleaned daily. Clean the Probes Daily Remove all food soil from probes. Wipe entire probe and cable assembly with warm detergent solution and a clean cloth. Remove detergent by wiping each probe and cable with clean rinse water and a cloth.
sanitation Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer. Most food imparts its own particular aroma and many foods also absorb existing odors.
S ervi c e troubleshooting code description possible cause E-30 Cavity air sensor reading < 5°F. Verify sensor integrity. See sensor test instructions below. Cavity air sensor reading > 517°F. Verify sensor integrity. cavity air sensor open See sensor test instructions below. product probe is shorted Product probe reading < 5°F. Verify sensor integrity. Oven will cook in time only See sensor test instructions below. product probe is open Product Probe reading > 517°F. Verify sensor integrity.
S ervi c e This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam® unit is not operating properly, check the following before calling your Authorized Alto-Shaam Service Agent: ☛ Check main power circuit breaker to the unit and verify that the circuit breaker on the back of the unit is turned on, if applicable. Do not attempt to repair or service the unit beyond this point.
SERVICE EXTERIOR VIEW - 300-TH/III A 1 2 3 5 4 7 6 8 9 29 10 28 11 27 25 26 12 14 18 13 15 23 16 24 17 18 19 21 22 20 P art num bers and draw i ng s ar e s ubj ect t o chan g e w i t h o u t n ot i c e . pg . 30 MN-29758 (R ev .
S ervi c e E xterior servic e vie w - 3 0 0 - T H /I I I ITEM A DESCRIPTION PART No.
S ervi c e E xterior servic e vie w - 5 0 0 , 7 5 0 , 1 0 0 0 - T H /I I I 500-TH/III Shown 38 1 2 B 4 3 37 6 5 7 36 8 35 9 10 34 33 11 12 32 30 27 25 28 31 29 26 13 14 15 22 16 24 19 17 23 22 21 20 18 P art num bers and dr aw i ng s ar e s ubj ect t o chang e w i t h o u t n ot i c e . dANgER dIScONNEcT UNIT FROM pOwER SOURcE BEFORE cLEANINg OR SERVIcINg. pg . 32 MN-29758 (R ev .
exterior servi c e view - 5 0 0 , 7 5 0 , 1 0 0 0 - T H /I I I B mo d el > IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39* 40* 41* 42* 43* 44* 45* 46* 47* D ESC R I P T I O N THERMOSTAT, hi limit GASKET ADHESIVE 0.125 X 0.375 [lin ft] PLUG, DOME,.187" HOLE high limit protection cover rear trim, spot screw, m4-0.7 x 6mm phil bushing, strain relief cordset, 120V, 5ft. (1524mm) cordset, 208-240V, 5ft. (1524mm) cordset, 230V, 8ft.
S ervi c e exterior servic e vie w - 7 6 7 , 1 0 0 0 - SK/I I I 767-SK/III 230V Shown C 32 33 34 35 A 4 1 2 3 6 5 7 ** 8 31 10 30 29 A 28 27 26 25 11 24 23 12 20 22 15 16 13 21 20 19 18 17 14 P art n um be rs a nd draw i ng s ar e s ubj ect t o chang e w i t h o u t n ot i c e . ** S h own with e le ctri cal chas s i s pr i o r t o 5/ 1/13 dANgER dIScONNEcT UNIT FROM pOwER SOURcE BEFORE cLEANINg OR SERVIcINg. pg . 34 9 MN-29758 (R ev .
exterior servi c e view - 7 6 7 , 1 0 0 0 - SK/I I I mod el > C IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36* 37* 38* 39* 40* 41* 42* *not shown 43* 44* 45* 46* 47* 48* 49* 50* 51* 52* 53* 54* 56* D ESC R I P T I O N TOP COVER THERMOSTAT, HI-LIMIT HI-LIMIT PROTECTION COVER GASKETS, ADHESIVE, 0.125X 0.375 [linear ft] BUSHING, STRAIGHT, STRAIN RELIEF CORDSET, 230V, 8FT. (2438mm) CORDSET, 208-240, 6FT.
S ervi c e E xterior servic e vie w - 1 2 0 0 - T H /I I I D 32 1 30 33 2 31 3 4 34 5 6 35 A ** 7 29 28 8 27 A 26 9 25 10 24 23 22 21 18 11 20 15 14 12 19 18 17 16 13 P art n um be rs a nd dra w i ng s ar e s ubj ect t o chang e w i t h ou t n o t i c e . ** S h own with e le ctri cal chas s i s pri o r t o 5/ 1/13 pg . 36 MN-29758 (R ev .
S ervi c e E xterior servic e vie w - 1 2 0 0 - T H /I I I D ITE M 1 des cri ption top cover P AR T N o . Q T Y 1011534 1 ITEM 24 d es c rip tion switch, reed P A RT No. QTY SW-33559 2 2 screw, 10-32 x 1/2, nf phil, flat sc-23670 4 25 bushing, 3/8" black hole bu-3419 1 3 nut, 10-32 unf hex ms, 18-8 sst nu-2215 4 26 SHELF, stainless steel sh-2325 6 4 bracket, tether bt-26884 1 27 SIDE RACK, CHROME sr-2266 4 5 GASKET ADHESIVE 0.125 X 0.
S ervi c e exterior servic e vie w - 1 2 0 0 , 1 7 6 7 - SK/I I I E 1200-SK/III Shown 1 33 35 2 34 3 4 5 6 7 36 37 8 32 38 31 A 9 30 A 29 10 28 11 27 26 25 24 23 22 19 12 15 21 13 16 20 19 18 17 14 P art n um be rs a nd draw i ng s ar e s ubj ect t o chang e w i t h o u t n ot i c e . ** S h own with e le ctri cal chas s i s pr i o r t o 5/ 1/13 pg . 38 MN-29758 (R ev .
exterior servi c e view - 1 2 0 0 , 1 7 6 7 - SK/I I I mod el > E IT EM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 *not shown 31 32 33 34 35 36 37 38 39* 40* 41* 42* 43* 44* 45* 46* 47* 48* 49* 50* 51* 52* 53* 54* 55* 55* 56* 57* D ESC R I P T I O N TOP COVER THERMOSTAT, HI-LIMIT screw, M5X0.8X16MM FLAT NUT, CT, M5-0.8 HEX, 18-8 HI-LIMIT PROTECTION COVER GASKET, ADHESIVE, 0.125 X 0.
S ervi c e E LE C TR ONI C C O MP O N E N TS - 3 0 0 - T H /I I I 230V Shown 2 3 1 17 4 18 19 9 5 6 16 15 7 14 13 8 12 9 11 10 P a r t n u m b e r s a n d d r a w i n g s a r e s u b j e c t t o c h a n g e w i t h ou t n ot ic e . ITE M P A RT No. QTY 1 washer, STAR LOCK DES C R I P T I O N P AR T N o .
S ervi c e E LE C TR ONI C C O MP O N E N TS - 500-TH/III 13 19 20 3 18 1 16 17 2 15 14 4 5 13 6 12 7 11 10 9 8 P a r t n u m b e r s a n d d r a w i n gs a r e s u b j e c t t o c h a n ge w it h ou t n ot ic e . ITE M DES C R I P T I O N P AR T N o . Q T Y ITEM DESCRIPTION P A RT No.
S ervi c e E LE C TR ONI C C O MP O N E N TS - 750, 1000, 1200-TH/III 1200-TH/III 230V Shown 6 18 17 19 16 15 6 1 2 6 14 3 13 4 12 1 5 11 6 10 9 8 P a r t n u m b e r s a n d d r a w i n gs a r e s u b j e c t t o c h a n ge w it h ou t n ot ic e . 7 ITE M DES C R I P T I O N P AR T N o . Q T Y ITEM DESCRIPTION P A RT No. QTY 1 Bushing, 1/2" HOLE BU-3006 1 13 spacer, lock mount sp-33832 4 2 SCREW, M5X 0.
S ervi c e E LE C TR ON I C C O MP O N E N TS - 767, 1000, 1200, 1767-SK/III 1767-SK/III 208-240V Shown 8 20 21 22 1 2 18 3 19 8 17 4 16 5 7 6 1 15 10 14 8 8 13 9 12 11 ITE M DES C R I P T I O N P a r t n u m b e r s a n d d r a w i n gs a r e s u b j e c t t o c h a n ge wit h ou t n ot ic e . P A RT No. QTY 1 BUSHING, 1/2" HOLE P AR T N o .
S ervi c e Cable H eating K its cable heating kit > ( one ki t r equi r ed p er c av i t y) item D ESC R I P T I O N #4880 #4881 (750, 1000, 1200, 1767) uk only (1200) 4900W qty qty qt y 134 ft. 210 ft. 134 ft. 4 12 4 cb-3045 cable heating element cr-3226 ring connector in-3488 insulation corner 1 ft. 1 ft. 1 ft.
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TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
