GAS FRYER FryTech Series ASF-60G Gas Fryer • Installation ASF-60G shown with optional automatic basket lifts • Operation • Maintenance w164 n9221 water Street • p.O. box 450 • menomonee falls, wisconsin 53052-0450 uSa PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . . 2 Cleaning Daily Cleaning & Maintenance . . . . . . . . . . . . . . . . . . 23 Boil-Out Instructions . . . . . . . . . . . . . .
dELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
installation SAFETY PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. dANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
installation A S F - 6 0 S pecifications dIMENSIONS EXTERIOR (H standard accessories x W x D) Basket, Half-Size (2 included as standard) 44-3/8" x 15" x 35-7/16" (1126mm x 381mm x 900mm) Brush Set (one 2-brush set included as standard) scrub brush BH-28693 straight brush BH-28691 CAPACITY SHORTENING/OIL: 62 lb (28 kg) MAXIMUM LOAD CAPACITY: 8 lb (4 kg) MAXIMUM OPTIONS Frypot Cover WEIGHT EST NET WEIGHT SHIP WEIGHT WITHOUT LIFTS 248 lb (113 kg) 330 lb (150 kg) WITH LIFTS 265 lb (120 kg) CART
installation dANGER dANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.
installation SITE INSTALLATION 1. It is the responsibility of the installer to verify that this installation is in compliance with the specifications listed in this manual and with local code requirements. 9. 2. Hood installation is required. 10. 3. Both cooking and cleaning functions require unobstructed access. The frypots, control panels, and front access doors must be maintained free from obstruction. The front access door and back panel must be accessible for service and maintenance. 4.
installation ventilation dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1.
installation gas specifications The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. dANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. WARNING TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.
installation gas specifications dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved INCORRECT CORRECT gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0" W.C. (3.5 kPa) for propane and 11.0" W.C. (2.
installation restraint re q uirements - mo b ile e q uipment The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1. Casters must be a maximum height of 4-inches (102mm).
installation electrical re q uirements dANGER dANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the fryer kettle.
operation oil / shortening re q uirements OIL/SHORTENING REQUIREMENTS Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of lower grade shortening will result in excessive foaming and boil over. The cold oil/shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases.
operation start up & general operation dANGER NOTE: bEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU dO NOT dETECT THE OdOR OF GAS. if the odor of gas is detected: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department.
operation panel i d entification 1 2 3 4 5 6 7 8 9 1. 2. 3. 4. 5. 6. LED display Hold indicator Heat indicator Melt cycle indicator Program indicator PRODUCT KEY INDICATOR LIGHTS: Illuminate during active cook cycle or programming mode. 7. PREPROGRAMMED PRODUCT KEYS: Press to start a cook cycle. Also used in programming. REPLACEABLE MENU STRIP: Make menu changes quickly and easily. 8. PROGRAMMING CENTER: Easy cell phonelike programming.
operation operating the control Start a Cook Cycle Product Key Press any product key to start a cook cycle. If the key is Start a Cook Cycle programmed, the cooking time will be displayed and Press any product key to start a cook cycle. If the key will immediately start to count down in minutes is programmed, the cooking time will be displayed and seconds. DONE will display when the cook cycle and will immediately start to count down in minutes has ended. and seconds.
operation Check Product Counts Press and hold the key for 3 seconds. COUNTS To Check Product Counts : press and hold the P key for will be displayed. 3 seconds. COUNTS will be displayed. Press the key. PRODT will be displayed then the number that1 will were on that key. To becompleted displayed then the number Press theofPcooks key. PROD see the number for each key, continue to press of cooks that were completed on that key.
operation Display Descriptions (continued) Operating Instructions Controller in Operating OperatingMode. Mode. The actual vat Controller is is in Actual vat temperature temperature more thanbelow 10 degrees below the vat is more thanis10 degrees the programmed programmed temperature. vat temperature. Controller’s probeisiseither eitheropen open shorted. Display Controller’s probe oror shorted. Display will will accompanied audible alarm shorted. be be accompanied withwith an an audible alarm if if shorted.
operation P ro d uct K ey programming ( continue d ) Type in thethe Type in1177224 4using using product keys. thethe product keys.Press Press P key. key. Dependingonon model, Depending model, youcan caneither either press you press to change the the P keykey to change programmable all all programmable setsettings you can tings or youor can scroll scrollthe using thekeys arrow using arrow keysoftothe any of the to any specific specific options. options. Press . Press the P key.
operation P ro d uct K ey programming ( continue d ) Eitherpress pressanother another product Either product key to toprogram programand and repeat key repeat thethe programminginstructions, instructions, programming or continue by pressing the down or continue by pressing the arrow downkey. arrow key. Set Global Temperature. SET TEMPERAPress GLOBAL . TURE. Press the P key. SET TEMP,then then Actual Temp will SET TEMP, Actual Temp be To To change, willdisplayed. be displayed.
operation system programming Enter System Programming ENTER SYSTEM PROMode. Press and hold for GRAMMING MODE. 3Press seconds. and hold the P key for 3 SYSTEM CODE (3228) MANAGER Press thedown downarrow arrow key. Press the key. seconds. Type in33222 28 8using using Type in thethe product keys. the product keys.Press Press . PROGRAM willbebe displayed. PROGRAM will displayed. Press the P .key. Press Press the P key. Press . P key. set appliance SET APPLIANCEmode. MODE.
operation programming custom product and action alarm names to the library Enter ENTERlibrary LIBRARY PROProgramming Mode. GRAMMING MODE. Press and hold for Press and hold the P key for 3 3seconds. seconds. Press thedown downarrow arrow key. Press the key. Typein in3322228 8using using Type thethe product keys. Press P key. . product keys.the Press Press thedown downarrow arrow key Press the key to to select eitherPRODLIBR PRODLIBR select either ORor ALRMLIBR. ALRMLIBR. PROGRAM willbebe displayed.
operation ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. SU G G ES T Ed FR Y ING T IMES PROGRAM KEYS iteM Minutes teMperAture DisplAy 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3.
operation ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results.
cleaning d aily cleaning & maintenance dANGER dANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. dISCONNECT UNIT FROM POWER SOURCE bEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1.
C leaning b oil - out proce d ure NOTE: Perform an initial boil-out to clean and sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality.
cleaning b oil - out proce d ure 6. Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. 7. Turn the Master Power Switch (located behind the front access door) to the “ON” position and press the CONTROL RESET. 8. To enter Boil Mode, press and hold the seconds. “COUNTS” will be displayed. 9. for 3 Press the up or down arrow keys until “BOIL” is displayed, then press . “BOIL” will be displayed.
service control trou b leshooting PROBLEM No power CAUSE Circuit breaker OFF Appliance not plugged in Defective 24VAC transformer No sound Button problem PROBE is displayed Inoperable speaker Inoperable key Defective temperature probe Probe not plugged in Defective temperature probe Defective element, relay, contactor or gas valve Defective controller Reading wrong temperature Not heating SOLUTION Check and reset Plug in cord Replace transformer Replace controller Replace controller Replace controller
service CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. dANGER dISCONNECT UNIT FROM POWER SOURCE bEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. exTended limiTed frypOT warranTy Alto-Shaam, Inc.
service ASF-60G 7 11 8 9 1 2 10 3 4 6 5 REAR 12 90.
service ASF-60G Kettle Assembly – 5014395 shown 37 36 34 20 1 19 31 18 30 26 25 22 23 4 21 5 35 32 33 ITEM P/N DESCRIPTION QTY 1 5009432 Kettle, ASF-60G 1 2 SA-27007 Seal, Spark Plug 2 3 PI-27001 Pin, Flame Sensor 2 4 SA-27005 Seal, Gas Burner 1 5 BN-34226 Burner, HE Gas Fryer 1 6 SA-27006 Seal, Fan Burner 1 7 FA-34232 Fan, Gas Fryer, 120V 1 8 VA-27068 Valve, Venturi 1 9 SA-27930 Seal, Gas Valve 1 10 VA-34260 Valve, Safety, 24V 1 11 VA-27081 Elbow,
service ASF-60G 120V electrical packages 1 2 5 3 6 7 1 4 4 5014939 5014928 120V ELEC. LIFT PKG.
service Lift Assembly – 5014863 shown Par t num ber s and dr a w i n g s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e .
service control panel Assembly, ASF-60G – 5013197 ITEM DESCRIPTION P/N QTY 1 Nut, #8-32 UNC KEPS ZP NU-26526 8 2 1/2" Self Adhesive Gasket 3ft GS-2019 1 3 Control, ASF-60, 10 Button CC-34997 1 4 Weldment, Control Panel 15" 5013196 1 5 Bracket, Controller Support 1011993 1 6* Cable Harness Control CB-34999 1 3 1 2 shown 4 5 valve drain Assembly, ASF-60G – 5014881 ITEM DESCRIPTION P/N QTY 1 Handle, Vinyl Slip-on SL-29640 1 2 Drain Valve Handle 1013117 1 3 Screw,
service Electrical Assembly, 120V – ASF-60G 2 6 8 9 10 11 7 1 5 12 2 13 21 3 14 13 20 15 4 19 18 17 16 5014823 120V CONFIGURATION ITEM P/N DESCRIPTION ITEM P/N DESCRIPTION * 77450 120V Wiring Diagram Qty 1 16 HD-26792 Handle Qty 1 1 1013069 120V Electrical Box 1 17 TT-34245 Thermostat, Hi-Limit 1 * 1013070 Electrical Box Cover 1 18 LT-34280 Light, Ignition Alarm 1 2 SC-22766 Screw, M5 4 19 NU-2187 Nut, Acorn #18-8 2 3 SC-2254 Screw, 6-32 x 3/8" Rou
service Electrical Assembly, 5014722 M N -3 5 2 0 7 • Ga s Fryer Operati on & C are Manual • 34
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
