Rotisserie Electric Models: AR-7E ROTISSERIE WITH AR-7VH VENTLESS HOOD • INSTALLATION • OPERATION • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A.
DELIVERY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
I N S TA L L AT I O N DANGER CAUTION IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
0-5/16" (516mm) SIDE VIEW - SOLID BACK 40-3/16" (1020mm) 38-3/16" (970mm) 38-1/16" (966mm) 37-1/8" (942mm) 25-7/16" (646mm) Electrical Connection at base of unit 50-5/16" (516mm) SIDE VIEW - SOLID BACK 32-7/16" (824mm) FRONT VIEW A R -7E R oti s s eri e w i th A R -7VH Ventl ess Hood Operation & Care Manual • 4 WITH PASS-THROUGH OPTION PASS-THROUGH OPTION Steam Vent at top 88-3/4" (2255mm) 59-3/16" (1504mm) WITH PASS-THROUGH OPTION 38-3/16" (970mm) 40-3/16" (1020mm) 4-3/8" (111mm) CL
I N S TA L L AT I O N S I T E I N S TA L L AT I O N AR-7VH VENTLESS HOOD WITH FLAT DOOR VENTLESS HOOD WITH CURVED DOOR 29-9/16" (750mm) 27-7/8" (707mm) WITH SOLID BACK WITH SOLID BACK SIDE VIEW SIDE VIEW 16"(404mm) 37-1/8" (942mm) FRONT VIEW A R -7E R oti s s eri e w i th A R -7VH Ventless Hood Operation & C are Manual • 5 87-7/16" (2221mm) WITH SOLID BACK WITH PASS-THROUGH OPTION WITH PASS-THROUGH OPTION 56-1/2" (1434mm) 30-1/4" (767mm) 33-5/8" (853mm) WITH PASS-THROUGH OPTION 58-13/16"
I N S TA L L AT I O N ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70.
I N S TA L L AT I O N D R I P T R AY I N S TA L L AT I O N Attach tray using two carriage bolts in base panel. Lift tray up and away to remove. S TA C K I N G C O M B I N AT I O N S & I N S TA L L AT I O N R E Q U I R E M E N T S AR-7VH ventless hood over AR-7E rotisserie S TA CKIN G C O MBIN ATIO N S ( FACTORY INSTALLED ) Requires 4" (102mm) legs for counter top applications. Free standing floor installations require 6" (152mm) leg assembly 5001414 or 5" (127mm) casters 4007.
I N S TA L L AT I O N S TA C K I N G I N S T R U C T I O N S A rotisserie with ventless hood can be stacked on top of a matching holding cabinet. Only screws, lock washers, and hex nut are required to fasten units together when stacking a rotisserie on top of a matching holding cabinet. All fastening holes have been prepunched. The stacking combination also requires the minimum clearance of 6-inches (152mm) at the top, back and both sides. 1. Remove the access panels of both units. 2.
I N S TA L L AT I O N AR-7E & AR-7VH — OPTIONS & ACCESSORIES DE S CR IPT ION PART NUM BER DOOR OPTIONS SINGLE PANE FLAT GLASS WITH HANDLE 5007012 SINGLE PANE FLAT GLASS WITHOUT HANDLE 5007013 ON NON - CONTROL SIDE DOOR HANDLE DRIP PAN, 1001976 STAINLESS STEEL DRIP PAN TRAY, FLAT GLASS DOOR 5004859 CURVED GLASS DOOR 1002598 DOOR MOUNTED FEET, RUBBER, 2" (51mm) CE ONLY FOR COUNTER TOP UNITS ONLY 5001765 ASSEMBLY, 6" (152mm) 5001414 ASSEMBLY, FLANGED FEET, 6" (152mm) ( REQUIRED FOR S
O P E R AT I N G I N S T R U C T I O N S CONTROL IDENTIFICATION Cook Cycle Indicator Bar Holding Indicator Bar Product Ready Indicator Bar Preheat Indicator Bar Cook Time Indicator Bar 1 Cook Time Indicator Bar 2 and UP Arrow Key LED Display DOWN Arrow Key ➥ FOR 2-STEP COOKING TIME Cook Temperature Indicator Bar 1 Cook Temperature Indicator Bar 2 Preset Key Lock Indicator Bar ➥ FOR 2-STEP COOKING Hold Key ON/OFF Power Key Time Key Cook Key Start Key Indicator Light Preset Menu Program Keys OPTI
O P E R AT I N G I N S T R U C T I O N S Press the The ON / OFF ON / OFF key. indicator light will illuminate. The display will show the last set holding temperature. The hold indicator will illuminate. The rotisserie will begin to preheat to the holding temperature shown in the display. Press the COOK key. The COOK and the TIME underscore lights will alternately illuminate. The display will indicate the last set cooking temperature when the COOK underscore light is illuminated.
O P E R AT I N G I N S T R U C T I O N S A D D I T I O N A L B R O W N I N G F E AT U R E The control allows the operator to set a specific period of time for additional browning between the end of the ready BAR at the end of the cooking cycle. Browning COOK TIME and the illumination of the PRODUCT READY time is to be added during initial product programming. AFTER THE HOLDING TEMPERATURE HAS BEEN SET, PRESS THE HOLD KEY AGAIN FOR BROWNING TIME DISPLAY.
O P E R AT I N G I N S T R U C T I O N S PRESET MENU KEY OPTION The Alto-Shaam rotisserie provides the operator with the ability to set as many as seven cooking programs. Each cooking program can be preset to include all cooking and holding functions. Cooking programs are stored and recalled using the P RESET Keys labeled 1 thr ough 7. PROGRAMMING A COOKING PROGRAM: With the rotisserie oven in the “ OFF ” position, determine the food product procedure to be programmed.
O P E R AT I N G I N S T R U C T I O N S CHICKEN, WHOLE ATTENTION CHICKEN , After programming a specific product into memory on a preset key number, it is suggested the product be identified by inserting a label in the Program Menu Identification Card Slot. QUARTERS TURKEY BREAST PORK RIBS PORK LOIN LAMB LEGS TO ERASE A PRESET To erase a preset, the oven must be in either the power-up hold mode or in the preheat mode. The oven cannot be in a cook or automatic hold.
O P E R AT I N G I N S T R U C T I O N S PRODUCT LOADING STANDARD SPITS Each of the seven rotisserie spits includes two welded prongs on the square end and one welded, ridged prong on the tapered end. Insert the two-prong, square end into the two holes indicated on the disk assembly drive wheel in the drawing. Insert the tapered, ridged-prong end into the top hole indicated on the opposite side and maneuver until the ridge catches in the hole.
O P E R AT I N G I N S T R U C T I O N S PRODUCT LOADING STANDARD SPIT Insert whole chickens with the legs toward the square end of the spit. Load up to 3, 3-1/2 lb (1,6 kg) chickens per spit for a total of 21 chickens or 4, 2-1/2 lb (1,1 kg) chickens for a total of 28 whole chickens. PIERCING SPIT ( OPTION ) The optional piercing spit (Item SI-25729) will accommodate 4, 2-1/2 lb (1,1 kg) to 3-1/2 lb (1,6 kg) whole chickens per spit. BASKET SPIT ( OPTION ) Basket spits (Item BS-26019 with .
O OP PE ER R AT AT II N NG G II N NS ST TR RU UC CT T II O ON NS S CHICKEN, HALVES OR PIECES (8- PIECE CAPACITY: CUT ) 2-1/2 to 3 lb (1,1 to 1,4 kg) SUGGESTED SPIT : BASKET REMOVE PRODUCT IMMEDIATELY WHEN INTERNAL TEMPERATURE IS REACHED USE THE FOLLOWING DIRECTIONS WHEN LONG-TERM HOLDING IN THE ROTISSERIE LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN FLASHING LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN
O P E R AT I N G I N S T R U C T I O N S CHICKEN, WHOLE CAPACITY: 2-1/2 to 3 lb (1,1 to 1,4 kg) SUGGESTED SPIT : STANDARD OR PIERCING SPIT REMOVE PRODUCT IMMEDIATELY WHEN INTERNAL TEMPERATURE IS REACHED USE THE FOLLOWING DIRECTIONS WHEN LONG-TERM HOLDING IN THE ROTISSERIE LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN FLASHING LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN FLASHING ALLOW THE ROTIS SERIE TO
O P E R AT I N G I N S T R U C T I O N S TURKEY BREAST PORK RIBS CAPACITY: CAPACITY: 5-1/2 lb (2,5 kg) TOTAL: 8 TURKEY BREASTS SUGGESTED SPIT : SUGGESTED SPIT : BASKET AL LOW THE ROTISSERIE TO PREHEAT LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN FLASHING Press the ON / OFF 2-3/4 DOWN TOTAL: 2 FULL key.
O P E R AT I N G I N S T R U C T I O N S PORK LOIN, BONELESS LAMB LEG, BONELESS CAPACITY: CAPACITY: 5 to 7 lb (2,3 to 3,2 kg) AVERAGE WEIGHT TOTAL: 1 TO 2 PORK LOINS PER BASKET SUGGESTED SPIT : SUGGESTED SPIT : BASKET ALLOW THE ROTIS SERIE TO PREHEAT LOAD PRODUCT WHEN OVEN BEEPS AT REGULAR INTERVALS AND THE START KEY AND READY INDICATOR BEGIN FLASHING Press the ON / OFF key. ALLOW THE ROT IS S ERIE TO PREHEAT ON / OFF key. Press and set the COOK key.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING EQUIPMENT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer.
CARE AND CLEANING D A I LY G A S K E T C L E A N I N G It is important to prolong the life of the oven gasket by cleaning this item on a daily basis. The acids and related compounds found in fat, particularly chicken fat, will weaken the composition of the gasket unless cleaned on a daily basis. Routine cleaning will help protect the composition of the gasket from deterioration caused by acidic foods. After allowing the oven to cool, remove pull-out gasket and wash in hot, soapy water.
SERVICE TROUBLESHOOTING GUIDE ERROR CODE E-10 Air Sensor Fault (shorted) Inoperative Oven E-11 Air Sensor Fault (open) Inoperative Oven E-30 Under Temperature Oven will shut down E-31 P O S S I B L E C AU S E D E S C R I P T I O N / R E S U LT S Over Temperature Oven will shut down S E RV I C E R E Q U I R E D Air sensor defective? AIR SENSOR TEST Test air sensor by placing sensor in ice water bath. Use an ohm meter set on the ohm scale. The reading should be 100 ohms resistance.
SERVICE DANGER DANGER LOCK-OUT OR POST B R E A K E R PA N E L U N T I L SERVICE WORK HAS BEEN COMPLETED. DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES. THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL.
SERVICE INTERIOR SERVICE VIEW Lamp Assembly Radiant Heater LP-34185 208V - EL-33974 240V - EL-33973 BULB REPLACEMENT INSTRUCTIONS A To Replace Bulbs: A Remove four screws holding glass light cover (CV-26607) and gasket (GS-26609)in place, taking care to not let the glass cover (GL-26608) fall into the oven. B Pull bulb out C Push replacement bulb (LP-34213) in place D Re-install glass cover and gasket, securing with four screws removed in step one.
SERVICE SERVICE VIEW 1 BS-26019 Basket, Wire Form, S/S (option) SI-25729 Spit, Piercing Rod, S/S (option) DV-26648 Drive, Disk Hub, S/S 1001636 Drive, Disk DV-26863 Drive, Tube Assembly DV-26108 Slave, Disk Hub SI-25934 Spit, Angled Assembly 1001636 Disk, Slave REV 01/07 SC-22729 - 1/4-20 x 1/2 Slot Hex-Head Screws WS-2294 - Washer, 1/4 Lockwasher AD-22591 - Adhesive, Thread, Sealing Compound A R -7E R oti s s eri e w i th A R -7VH Ventless Hood Operation & Care Manual • 27
SERVICE S E R V I C E V I E W 2 : S I N G L E PA N E F L AT G L A S S D O O R WA R N I N G DOOR REPLACEMENT: DO NOT ATTEMPT TO REMOVE THE DOOR WITHOUT ASSISTANCE. THE DOOR IS EXTREMELY HEAVY, WILL BE DAMAGED IF DROPPED, AND MAY CAUSE SERIOUS INJURY. STEP 1: REMOVE TOP PIN (PI-26350) FROM BRACKET "A" USING A SMALL SCREWDRIVER. STEP 2: ASSEMBLE DOOR ON UNIT WITH SPACERS AS SHOWN (DETAIL B). STEP 3: MAKE CERTAIN DOOR IS ALIGNED AND REINSERT TOP PIN.
SERVICE SERVICE VIEW 3: S TA I N L E S S S T E E L B A C K PA N E L NOTE: TO INSTALL A SOLID STAINLESS STEEL BACK PANEL, REMOVE GASKET AND ALL SCREWS ON INSTALLATION SIDE. INSTRUCTIONS: Assembly # (5006214) 1. INSTALL 1006652 USING (16) SC-25849 SCREWS IN LOCATIONS MARKED “A.” 2. INSTALL 1006746 INTO 1006652 USING (4) SC-27843 SCREWS (8) SC-2459 AND (4) 1002822 SPACERS. 3. SEAL COMPLETE PERIMETER OF OPENING WITH SILICONE.
SERVICE SERVICE VIEW 4: D O U B L E PA N E C U R V E D G L A S S D O O R DOOR REPLACEMENT: WA R N I N G STEP 1: REMOVE TOP PIN (PI-26350) FROM BRACKET "A" USING A SMALL SCREWDRIVER. DO NOT ATTEMPT TO REMOVE THE DOOR WITHOUT ASSISTANCE. THE DOOR IS EXTREMELY HEAVY, WILL BE DAMAGED IF DROPPED, AND MAY CAUSE SERIOUS INJURY. STEP 2: ASSEMBLE DOOR ON UNIT WITH SPACERS AS SHOWN (DETAIL B). STEP 3: MAKE CERTAIN DOOR IS ALIGNED AND REINSERT TOP PIN.
SERVICE SERVICE VIEW 4A: D O U B L E PA N E C U R V E D G L A S S D O O R 5008322 (INNER GLASS) 5007824 (OUTER GLASS) HINGE SIDE FASTENERS REQUIRED (1) 1002143 WASHER, DOOR SPACE, BOTTOM (1) WS-22298 WASHER, FLAT, M8 (3) SC-2900 SCREW, 5/16-18 x 5/8 (1) PI-26350 PIN, DOOR, TOP (1) PI-26352 PIN, DOOR, BOTTOM (1) NU-25897 NUT, HEX JAM 5/16-18 (1) SC-25781 SCREW, INSERT (6) SC-22378 SCREW, 8-32 x 3/8 5006426 — DOOR ASSEMBLY - NON-CONTROL SIDE 5008322 (INNER GLASS) 5007824 (OUTER GLASS) FASTENERS REQUIRED
SERVICE SERVICE VIEW 5: ELECTRICAL SC-2254 6-32 x 3/8 SN-33540 BK-33546 (NOT SHOWN) 1002261 EL-33974 (208V) EL-33973 (240V) 1002048 DETAIL A 1002455 5005782 EL-34106 (208V) EL-34107 (240V) MO-33892 1007037 A 1001913 SW-33907 BU-27388 CC-34453 SP-26950 MO-33893 1002069 TN-33460 BU-27387 1007015 1002068 RL-33930 ATTACH USING SC-23455 #6-32 X 3/8 FA-33931 ASSEMBLY NUMBERS: 5005956 (208/240V 1 PH) 5005462 (208/240V 3 PH) 5006459 (380/415V 3 PH) FU-3772 ATTACH USING SC-23455 #6-32 X 3/8 CN-3052
SERVICE SERVICE VIEW 5A: ELECTRICAL 1 2 13 3 12 4 11 5 10 9 6 8 7 A R -7E R oti s s eri e w i th A R -7VH Ventless Hood Operation & Care Manual • 33
S E R V I C E PA R T S L I S T PART NO. PART DESCRIPTION FULL ASSEMBLY SERVICE VIEW SERVICE VIEW 2 PANEL, CONTROL SIDE ACCESS PART NO.
SERVICE PART NO. PART DESCRIPTION SERVICE VIEW 5: PART NO.
VENTLESS HOOD U N PA C K I N G & S E T- U P The Alto-Shaam Ventless Hood has been thoroughly tested and inspected to ensure only the highest quality unit is provided. When you receive your hood, check for any possible shipping damage and report it at once to the delivering carrier. Save all the information and instructions packed inside the carton. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.
VENTLESS HOOD HOOD CLEANING & MAINTENANCE To ensure optimum performance from the ventless hood, it is important to establish and maintain a regular cleaning and maintenance schedule. Use of the cleaning and maintenance reminder form located in this manual is highly recommended. Access to the internal components, safety switches, filters, etc., are gained by opening the access door. A metal grease filter and charcoal filter are located immediately inside the hood access door.
VENTLESS HOOD - SERVICE FINAL FLOOR (RIGHT HAND SHOWN) 8 1 2 5 6 7 9 3 4 10 11 12 34 37 13 36 33 34 15 16 14 19 35 32 31 7 20 18 17 30 29 23 28 24 27 10 25 10 22 20 21 26 E L E C T R I C A L A S S E M B LY ( C L O S E U P - 5 0 0 8 9 1 9 ) 15 17 18 16 A R -7E R oti s s eri e w i th A R -7VH Ventless Hood Operation & Care Manual • 38 4
VENTLESS HOOD - SERVICE *NOT SHOWN ITEM PA RT N O .
VENTLESS HOOD - SERVICE F U L L A S S E M B LY ( R I G H T H A N D , C U R V E D D O O R , PA S S T H R O U G H S H O W N ) 7 2 1 3 5 4 6 M O DEL > ITEM DES C RIPTIO N C U RVED DO O R F L AT DOOR PA RT N O . Q TY PA RT NO.
A R - 7 E R o t i s s e r i e w i t h A R - 7 V H Ve n t l e s s H o o d O p e r a t i o n & C a r e M a n u a l • 4 1
A R - 7 E R o t i s s e r i e w i t h A R - 7 V H Ve n t l e s s H o o d O p e r a t i o n & C a r e M a n u a l • 4 2
A R - 7 E R o t i s s e r i e w i t h A R - 7 V H Ve n t l e s s H o o d O p e r a t i o n & C a r e M a n u a l • 4 3
A R - 7 E R o t i s s e r i e w i t h A R - 7 V H Ve n t l e s s H o o d O p e r a t i o n & C a r e M a n u a l • 4 4
TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2. 3. 4. 5. 6. 7. 8.
