Combitherm® Combination Oven/Steamer 4.10ESi 4.10ESiVH 4.10CCi CombiOven shown with ExpressTouch control 3 5 , 1 7 ( ' , 1 8 6 $ STEP BY STEP COOKING GUIDE AND OPERATION MANUAL ! " # $ USA / CANADA U . S . A . www.alto-shaam.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . 3 EXPRESSTOUCH™ OPERATING INSTRUCTIONS START-UP PROCEDURES . . . . . . . . . . . . . . . . . MAIN MENU SCREEN . . . . . . . . . . . . . . . . . . . SETTINGS SCREEN . . . . . . . . . . . . . . . . . . . . . . 5 UPLOAD/DOWNLOAD SCREEN. . . . . . . . . . 6 COOKING MODE SCREEN . . . . . . . . . . . . . . . FACTORY DEFAULT SETTINGS . . . . . . . . . . . OPERATION MODES Steam . . . . . .
E X P R E S S T O U C IHN T OR PO ED RU AC TT IN GNI N S T R U C T I O N S IO ECOSMART® TECHNOLOGY The Alto-Shaam CT Express Combitherm combination oven/steamer employs Ecosmart operating efficiencies in the design and application of all operating and programming functions. Ecosmart operational characteristics include the use of a water barrier to close the oven compartment to the outside air.
E X P R E S S T O U C IHN T OR PO ED RU AC TT IN GNI N S T R U C T I O N S IO EXPRESSTOUCH™ CONTROL The Combitherm ExpressTouch control features a simple, graphics-based control panel that commands all the oven functions. Access up to 250 of your titled recipes. Manual cooking by time and temperature also are easily accomplished. + , - . " The Alto-Shaam ExpressTouch offers a simple interface that commands all of the Combitherm’s cooking functions. As the name implies, it is fully operable by touch.
EXPRESSTOUCH PO ED RU AC T ITNI O GNI N S T R U C T I O N S I NO TR IMPORTANT SAFETY PRECAUTIONS NOTE: $, - 9 ( ( . * . , 7, 2 7 0 - ( ;0 . , - . 0 - ) ( * 7 . 8 9 ) ) 7 ) , 0 ( ;0 ., ) - ( ( ) 9 ( ( ( ) (, 50 ) 9 * 2 7 2 - ( : 0 8 9 ( $, - 9 ( ., . 0 - ( ) ( 7 .
EXPRESSTOUCH OPERATING INSTRUCTIONS START-UP PROCEDURES When the oven is powered on, the ExpressTouch screen illuminates. “Loading” indicates that the software is booting up. The screen will also indicate what level of progress has been made as the software becomes fully operational. MAIN MENU SCREEN 2 9 ( 3 ) 4 !4 7 9 *%'" "; *%<%*+ ' % '<' *'=*% rinse, light, normal, and heavy-duty cleaning.
EXPRESSTOUCH OPERATING INSTRUCTIONS SETTINGS SCREEN 0 0 2 , , " Choose temperature format. Note: $. 0 9 * , . , 0 , ( 0 - 5 5 0 .. % 9, 9 20 " English, Spanish, Mandarin, French, German, Korean and Russian are available. , " 0 . ; , 7 . 0 - " Choose the default number of items in the oven to be used by the multi-shelf timer. ' .
EXPRESSTOUCH OPERATING INSTRUCTIONS UPLOAD/DOWNLOAD SCREEN ' 5 ( : ) Copy all recipes from USB memory stick to oven. This will replace and overwrite existing recipes. HACC H AC A CC C CP C P HACCP #) ( : ) Copy all recipes from oven control to USB memory stick. $(( $ : ) Copy all recipes from USB memory stick to the oven control. This will add the recipes to the beginning of the existing recipe list.
EXPRESSTOUCH OPERATING INSTRUCTIONS COOKING MODE SCREEN TEMPERATURE STEAM MODE TIME MULTI-SHELF TIMER 345°F 1:43 45 225°F COMBINATION MODE CONVECTION MODE BROILER MODE (OPTIONAL) DELAYED START TIMER CLEANING REDUCED POWER MODE ADD RECIPE GOLD-N-BROWN MODE FIND RECIPE SMOKER MODE (OPTIONAL) RETHERM MODE CORE TEMPERATURE (OPTIONAL) PREHEAT FAN SPEED START COOL DOWN CT EXPRESS STEP BY STEP OPERATION -!.
EXPRESSTOUCH OPERATING INSTRUCTIONS COOKING MODE SCREEN IDENTIFICATION MAIN MENU ICONS 5 8 * <' %+ Z! % ! % !<%" '"$ '4 !?' '** #**+ % steam generator equipped models with water that will %' ! ' + '"$[= ?!$% %?Z% ' 4 % ! \ 7 \]9 5 8 * Press once to initiate power shut down sequence to the oven. Note: Oven will not shut down during a cooking cycle. You may need to press harder due to the material thickness.
EXPRESSTOUCH OPERATING INSTRUCTIONS AUXILIARY FUNCTION ICONS ( : ) Access a menu list of all stored cooking programs. : (, ( 5 ( Used to reduce kitchen power peaks and energy consumption. 1 2 3 4 5 , " 0 . ; Use separate timers for one or more shelves in the oven compartment (only visible in time mode). 6 / (" " 5 ( This indicator will illuminate when the browning function is set by the operator in a timed or programmed cooking cycle in any mode.
EXPRESSTOUCH OPERATING INSTRUCTIONS STEAM MODE The Steam mode provides the operator with the ability to steam, poach, or blanch. This mode will automatically steam at the boiling point of water; quick-steam above the boiling point for faster cooking results; or low temperature steam, below the boiling point, for more delicate products such as pâté, mousse, seafood, or custard. PRESS ON BUTTON TO POWER OVEN ON. Touch the STEAM MODE ICON. TOUCH THE START ICON TO STEAM AT THE DISPLAYED SETTINGS.
EXPRESSTOUCH OPERATING INSTRUCTIONS STEAM MODE CHEF OPERATING TIPS This mode will steam a full or partial load of a single Z !$4 { ! ?4* Z*% Z !$4 + !4 '"+ % ! '
EXPRESSTOUCH OPERATING INSTRUCTIONS COMBINATION MODE The Combination mode will prove to be the most versatile and widely used mode the Combitherm oven has to offer. It will produce the best possible results on the widest variety of products — all within the shortest period of time. The unique control function of this mode enables the operator to roast or bake with a combination of steam and convection heat.
EXPRESSTOUCH OPERATING INSTRUCTIONS COMBINATION MODE CHEF OPERATING TIPS The Combination mode injects the optimum amount of steam automatically. There is no need to select moisture levels. Foods do not dry out. Flavors are retained with no '"+ % ! '
EXPRESSTOUCH OPERATING INSTRUCTIONS CONVECTION MODE The Convection mode operates with hot circulated air " ' %?Z% ' 4 % '";% ! \ ! \ 7 ! \]9 For many applications, better results may be achieved with the Combination mode; therefore, the operator may want to consider using the Convection mode on a more limited basis. ; 2 C A : '#2; 2 :& ;& &:$;#:&B TOUCH THE PROBE ICON. TOUCH THE CONVECTION MODE ICON.
EXPRESSTOUCH OPERATING INSTRUCTIONS CONVECTION MODE CHEF OPERATING TIPS The Convection Mode can be used to roast or bake products needing very short cooking times or for high ?! + 4 % Z !$4 + +4 '+ ?4 #"+{ '_%+{ '"$ !!_ %+{ ! for browning the surface of the product.
EXPRESSTOUCH OPERATING INSTRUCTIONS RETHERM MODE The Retherm mode operates with hot circulated air within ' %?Z% ' 4 % '";% ! \ ! \ 7 \ ! \]9 PRESS ON BUTTON TO POWER OVEN ON. TOUCH THE RETHERM MODE ICON. The last set values or oven control default setting for temperature and time will appear in the display. ; 2 C A : '#2; 2 :& ;& &:$;#:&B TOUCH THE PROBE ICON. The previously set core temperature or oven control default setting will appear highlighted within the oven display.
EXPRESSTOUCH OPERATING INSTRUCTIONS RETHERM MODE CHEF OPERATING TIPS Since plated meals consist of dissimilar products, there are several important factors to consider in order to Z !$4 % % #"%+ %+4* + !$4 $%"+ 7 !?Z' "%++9{ thickness, quantity of product on each plate, and quantity of plates all relate to the length of time necessary to reheat. Again, experience is the best method to determine reheating time.
EXPRESSTOUCH OPERATING INSTRUCTIONS BROILING MODE (OPTIONAL) The Broiler mode operates with an overhead broiling element perfect for @4 _* '"$ % # %" * !'+ "; ! broiling sandwiches, nachos, soups, and desserts. TOUCH THE GREEN START ARROW ICON TO BEGIN COOKING IN BROILER MODE. PRESS ON BUTTON TO POWER OVEN ON. > % %?Z% ' 4 % 7_ _ _ _ F ) and remaining cooking time will appear in the display. TOUCH THE BROILER MODE ICON.
EXPRESSTOUCH OPERATING INSTRUCTIONS CORE TEMPERATURE PROBE MODE (OPTIONAL) As an alternative to timer operation, the Core Temperature Probe mode can be used in conjunction with any program mode to cook by sensing internal product temperature using the included probe. For a more accurate internal temperature, an optional, specialized, Combitherm product probe senses temperature from four strategic points and displays a temperature average. PRESS ON BUTTON TO POWER OVEN ON.
EXPRESSTOUCH OPERATING INSTRUCTIONS DELTA-T CORE TEMPERATURE COOKING MODE (OPTIONAL) This special program function cooks by internal product temperature with the use of the probe. Unlike the standard core temperature mode however, the Delta-T oven temperature automatically increases in direct proportion to the internal temperature of the product. The Delta-T mode can be used with both convection and combination modes, providing a more gentle method of cooking.
EXPRESSTOUCH OPERATING INSTRUCTIONS COMBISMOKER® PROCEDURES LOAD WOOD CHIPS s -EASURE ONE CONTAINER FULL OF DRY WOOD CHIPS s 3OAK DRY CHIPS IN WATER FOR MINUTES s 3HAKE EXCESS WATER OFF WOOD CHIPS s 0LACE MOISTENED CHIPS BACK INTO THE CONTAINER AND POSITION THE CONTAINER SECURELY ON THE TWO PRONGS LOCATED ON THE INTERIOR SIDE PANEL OF THE OVEN ! FULL CONTAINER OF WOOD CHIPS WILL PRODUCE SMOKE FOR AN APPROXIMATE PERIOD OF ONE TO TWO HOURS DEPENDING ON THE COOKING TEMPERATURE BEING USED FOR THE SELECTED
EXPRESSTOUCH OPERATING INSTRUCTIONS COMBISMOKER® PROCEDURES 4HE ABILITY TO SMOKE PRODUCT HOT OR COLD IS OFFERED AS AN OPTION ON THE ESI #4 %XPRESS OVEN 4HE SMOKING FUNCTION CAN BE ENGAGED IN EITHER THE #OMBINATION MODE OR THE #ONVECTION MODE OF OPERATION Note: 4HE FAN WILL DEFAULT TO HALF SPEED 4HE SMOKING FUNCTION CANNOT BE OPERATED WHEN THE OVEN IS OPERATING IN THE STEAM MODE OR THE RETHERM MODE CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION.
EXPRESSTOUCH OPERATING INSTRUCTIONS VENTLESS HOOD MODEL The Ventless Hood option is factory installed directly on the top of the Alto-Shaam Combitherm oven. The hood is designed to vent clean air back into the kitchen, filtering vapors and grease. A high-power fan draws steam and fumes into the hood intake and out the top surface exhaust vent. Fumes and vapors are circulated through filters. An activated charcoal filter cleans the air before venting it out the top of the hood.
EXPRESSTOUCH OPERATING INSTRUCTIONS AUXILIARY FUNCTIONS All auxiliary functions can be engaged at any time during any cooking mode and can be programmed into cooking procedures. At the end of a cooking mode or program, the oven automatically disengages all auxiliary functions. PREHEATING FEATURE SELECT DESIRED COOKING MODE. PRESS PREHEAT ICON. The preheat temperature will appear at the top of the preheat temperature selection window.
EXPRESSTOUCH OPERATING INSTRUCTIONS AUXILIARY FUNCTIONS REDUCED FAN SPEED MULTI-SHELF TIMER % %$4 %$ '" +Z%%$ 4" !" + 4+% 4* ! ! [+%"+ <% > Z !$4 + +4 '+ +!4 + '"$ ?% ";4%+{ ! '" Z !$4 + affected by a high velocity of air movement. The multi-shelf timer allows the operator to program alarm times for the oven shelves. This can be one common time for all shelves or individual times. SELECT DESIRED COOKING MODE AND SET MODE FUNCTIONS. SET COOKING MODE, TEMPERATURE AND TIME.
EXPRESSTOUCH OPERATING INSTRUCTIONS PREPROGRAMMED RECIPES The ExpressTouch Combitherm comes preprogrammed with more than 100 recipes covering most commonly prepared food items. ExpressTouch also allows you to save up to 250 of your recipes. Navigate to desired recipe icon using NEXT and PREVIOUS SCREEN arrows. Press recipe description for desired recipe. Cooking steps will start immediately. (See 24-33 for a list of all preprogrammed recipes.) Select RECIPE MODE from any screen.
EXPRESSTOUCH OPERATING INSTRUCTIONS RECIPE PROGRAMMING VIA THE TOUCHSCREEN ADD A RECIPE EDIT A RECIPE The recipe programming function allows the operator to program a cooking procedure using multiple cooking modes and any auxiliary functions desired. Recipes remain programmed until deleted by the operator. To edit an existing default or user-programmed recipe: 1. Select any cooking mode. 2. 1. Select RECIPE SETTINGS MODE from the Recipe Menu.
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EXPRESSTOUCH OPERATING INSTRUCTIONS HACCP ACCESS The ExpressTouch Combitherm meets the requirements of established HACCP criteria by providing automated sampling, record keeping, set-point validation, recipe used, dates and time. Data is captured when Core Temperature Probe cooking method is chosen. This information can be downloaded to a USB drive and then !Z %$ ! !4 !?Z4 % > % #*% ! ?' + %Q 7 Q 9 1.
SIMPLE CONTROL OPERATING INSTRUCTIONS CONTROL PANEL IDENTIFICATION Set Oven Temperature Oven Temperature display area Steam Key OVEN COOL DOWN Combination Key UP/INCREASE Convection Key DOWN/DECREASE Cleaning Key START/STOP Set Cook Time Cook Time display area The Steam mode provides the operator with the ability to steam, poach, or blanch.
SIMPLE CONTROL OPERATING INSTRUCTIONS Turn on and preheat the oven Alto-Shaam recommends preheating the Combitherm before cooking. ® UÊ*ÀiÃÃÊÌ iÊPowerÊiÞ° UÊ ÃiÊ>ÊMode. -Ìi> L ÛiVÌ UÊ*ÀiÃÃÊOven Temperature iÞ°Ê UÊ `ÕÃÌÊÌi«iÀ>ÌÕÀiÊÜÌ Ê>ÀÀÜÊiÞð UÊ*ÀiÃÃÊCook Time iÞ° UÊ `ÕÃÌÊÌiÊÜÌ Ê>ÀÀÜÊiÞð To cook manually by time UÊ*ÀiÃÃÊÌ iÊStart/StopÊiÞ° UÊ ÃiÊ>ÊMode.
CLEANING & MAINTENANCE C OMBI C LEAN CLEANING AGENTS 2 7 2 7 7 , ( only 5 0 0 . * ( , DANGER RUBBER GLOVES MUST BE WORN WHEN USING COMBICLEAN TABLETS OR SPRAY OVEN CLEANER. NOTE: # , 0 = ( 2 7 0 * Unauthorized cleaning agents may discolor or harm interior surfaces of the oven. Read and understand label and material safety data sheet before using the oven cleaner. CAUTION: 2 , * 8 ( ) * 8 ) , . 0 .
CLEANING & MAINTENANCE PREVENTATIVE MAINTENANCE In addition to the routine cleaning and maintenance procedures, there are several additional steps to be taken for both sanitation and to keep the oven running % # %" * > %+% '$$ !"'* +' %;4' $+ ** %*Z Z %<%" down time and costly repairs. ' ; '+ & /:&$ & $; ' 21+ : %+' $ ;& ' ;1& G& ':$+ Fats and solids will eventually coagulate in the drain system, causing blockage.
CLEANING & MAINTENANCE CLEANING AND PREVENTATIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer CLEANING AGENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts.
CLEANING & MAINTENANCE CLEANING SCHEDULE DAILY GASKET CLEANING It is important to prolong the life of the oven gasket by cleaning on a daily basis. Routine cleaning will help protect the gasket from deterioration caused by acidic foods. 1. Allow the oven to cool, then wipe the gasket and crevices with clean cloth soaked in warm detergent solution. DAILY OVEN CLEANING To be performed at the end of the production day or between production shifts.
CLEANING & MAINTENANCE VENTLESS HOOD MODEL TOP EXHAUST VENT FI LT E R T R A C K F I L T E R SW I T C H 20 B The charcoal filter should be inspected for contaminant's on a regular basis. Replacement must be made at a minimum of three month intervals — more often if heavy contaminant's are visible or if the filter no longer controls odors.
CLEANING & MAINTENANCE EXPRESSTOUCH WITH COMBICLEAN OPTION !4 7 9 *%'" "; *%<%*+ ' % ! % %$ "+%{ * ; { "! ?'*{ and heavy-duty cleaning. CombiClean® tablets or Combitherm liquid spray cleaner may be used. Side racks and shelves may remain inside oven during cleaning. Remove solid wastes from the bottom of the oven and the drain screen to prevent blockage. B If a power outage were to occur during any of the cleaning cycles, the oven will begin a six (6) minute forced-rinse cycle.
CLEANING & MAINTENANCE SIMPLE CONTROL WITH COMBICLEAN OPTION One (1) heavy-duty cleaning cycle (2 hours 5 minutes) is offered. CombiClean® tablets or Combitherm liquid spray cleaner may be used. Side racks and shelves may remain inside oven during cleaning. Remove solid wastes from the bottom of the oven and the drain screen to prevent blockage. B If a power outage were to occur during any portion of the cleaning cycle, the oven will begin a six (6) minute forced-rinse cycle.
CLEANING & MAINTENANCE CLEANING - WITHOUT COMBICLEAN PROGRAM The CT Express Combitherm can be ordered without the CombiClean® option. Combitherm liquid spray cleaner should be used. NOTE: If oven is too hot to safely clean, touch the cool down function key to activate. Z%" % !<%" $!! ! '**! !<%" ! !!* ! \ 7 \]9 =% ! % *%'" "; Side racks and shelves may remain inside oven during cleaning. Remove solid wastes from the bottom of the oven and the drain screen to prevent blockage.
TROUBLESHOOTING EMERGENCY OPERATION MODE If the oven malfunctions, an error code will appear in the display. In the event of an error, the Combitherm may be operated on a limited basis. Error conditions under which continued operation is possible are indicated by “Yes” in the chart on the next page. To operate the oven in the event of an error code: ; #21 ;1& ;$:; +2 ; $2C %&'/& ;1& &:: : The icons that begin to flash represent operational modes that are still usable.
TROUBLESHOOTING EMERGENCY OPERATION MODE (CONTINUED) ERROR CODES When the oven malfunctions, an error code will appear in the display. :& ;1& ;$:; +2 ; $2C %&'/& ;1& &:: : The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
TROUBLESHOOTING ERROR CODES This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating properly, check the following before calling your Authorized Alto-Shaam Service Agent: ☛ Check that unit is receiving power. Circuit breaker turned on? Do not attempt to repair or service the oven beyond this point. Contact Alto-Shaam for the nearest authorized service agent.
TROUBLESHOOTING ERROR CODES Error Code Error Call Out in Display Description of Error E11 Convection Temperature High Oven cavity temperature N6 too high — Convection element contactor stuck closed/on. — Faulty oven temperature probe connection at relay board. — Faulty N6 oven temperature probe. — Faulty relay board. E13 Boiler Temperature High Steam generator temperature too hot — Immersion element is not submersed in water due to scale build up on the water level probe/inside the tank.
TROUBLESHOOTING ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E27 N8 Immersion Element Temperature Too High Immersion element too hot E34 Steam Generator Drain Pump Fault Water level in steam generator does not drop during cleaning program — Scale buildup inside the steam generator and/or water level probe. — Obstruction on inlet side of steam generator drain pump. — Boiler steam generator pump not being energized. — Steam generator drain pump defective.
TROUBLESHOOTING ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E57 No Rinse Water During rinse no water flow is detected through solenoid valve — Water supply is shut off. — Low water pressure. — Check wiring to all components mentioned below. — Flow switch is dirty or defective. — Double water solenoid valve defective (Y3.) — Relay board, high voltage, defective.
TROUBLESHOOTING ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E101 DB version is not equal to RB version. Error generated by RB. Software update may have failed. — Perform software update. — Ribbon cable defective. — Faulty compact flash card. — Relay board, low voltage, connector defective. — Display board connector defective. — Software may need to be updated again.
TROUBLESHOOTING ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E108 Cooling Fan Failure Cooling fan failure or incoming cooling air is too hot. — Cooling fan damaged. — Cooling fan blocked or blades have been kept from rotating. — Incoming air temperature exceeds 100°F (38°C). — Air inlet has become blocked. RIN RIN Power outage occurred during the cleaning cycle. — Oven will begin a six (6) minute forced-rinse cycle.
