Combitherm® Combination Oven/Steamer CombiTouch® series 7.14es CombiTouch CombiOven and CombiSmoker® step by step cooking guide and Operation manual 7.14esG CombiTouch W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PhOne: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 START-UP PROCEDURES . . . . . . . . . . . . . . . . . . . . . 2 CONTROL PANEL IDENTIFICATION . . . . . . . . . . . 3-6 Factory Default Settings . . . . . . . . . . . . . . . . 7 Change Temperature Setting . . . . . . . . . . . . . 7 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . 8 OPERATION MODES Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Combination . . . . . . . . . . . . .
I n t r o d u ct i o n combitouch® control Standard HACCP - The Combitherm with CombiTouch includes a standard downloadable HACCP function. The Combitherm CombiTouch control features a simple, graphics-based control panel that commands all the oven functions. Access up to 250 of your recipes that are identified by your own uploaded pictures. Manual cooking by time and temperature also are easily done with the CombiTouch control.
OPERATING INSTRUCTIONS start-up procedures When the oven is powered on, the CombiTouch screen illuminates. “Loading” indicates that the software is booting up. The screen will also indicate what level of progress has been made as the software becomes fully operational.
OPERATING INSTRUCTIONS control PANEL IDENTIFICATION recipe menu When the oven is powered on, the Recipe Menu is the first screen you will see. This allows quick access to begin the cooking process. As a first time user, you may want to personalize your CombiOven to reflect the settings you are most comfortable with. Return to Previous Screen - Press the red arrow to access the Main Menu screen. 1. Cleaning Mode Four (4) cleaning levels are available: rinse, light, normal, and heavy-duty cleaning.
OPERATING INSTRUCTIONS control PANEL IDENTIFICATION settings screen 1 Fahrenheit or celsius 2 timer format 3 number of shelves for multi-shelf timer 4 default memo 5 display settings 6 return to previous screen 7 forward to next screen 1. Fahrenheit or Celsius Function - Choose temperature format. (see notes on page 7) 8. Sound/Alarm Settings - Change alarm sounds and volume. 2. Timer Format - Display time as hours:minutes:seconds or hours:minutes. 9.
OPERATING INSTRUCTIONS control PANEL IDENTIFICATION 2 Power OFF key 1 Power ON key 5 Convection mode 3 Steam mode 6 retherm mode 4 combination mode 7 Temperature 8 Time 12 start/stop icon 9 core Temperature 11 cool down 14 gold-n-brown mode 10 preheat 15 smoking mode (optional) 13 reduced Power mode 23 Delta-T (only visible in certain modes) 16 fan speed 22 Multi-shelf timer 17 go to Previous Screen 20 find recipe 18 cleaning mode 19 add recipe 5
OPERATING INSTRUCTIONS control PANEL IDENTIFICATION main menu Icons Cool Down Mode 11. Lowers temperature of the oven cavity at an accelerated pace to temperature set by user. 1. Power ON key Activates power to the oven and automatically fills the steam generator equipped models with water that will heat to a stand-by mode temperature of 188°F (77°C). 12. Start/Stop Initiates all cooking mode functions and programmed procedures stored in memory.
OPERATING INSTRUCTIONS combitouch factory default settings Cooking Mode Oven Temperature Core Temperature Cooking Time Steam 212°F (100°C) 160°F (70°C) 25 minutes Combination Steam 350°F (175C) 160°F (70°C) 70 minutes Convection 350°F (175°C) 160°F (70°C) 30 minutes Retherm 275°F (135°C) 160°F (70°C) 5 minutes changE the temperature scale 1. Press Oven Power switch ON. The Recipe Menu screen will load. 2. Press the red arrow key to access the Main Menu screen. 3.
OPERATING INSTRUCTIONS important safety precautions note: A utomatic steam venting is a standard safety note: U se authorized combitherm oven cleaner only. feature built into all Combitherm oven models. This feature vents all steam from the oven compartment immediately before cooking time expires or set probe temperature is reached. unauthorized cleaning agents may discolor or harm interior surfaces of the oven. Read and understand label and material safety data sheet before using the oven cleaner.
OPERATING INSTRUCTIONS steam mode The Steam mode provides the operator with the ability to steam, poach, or blanch. This mode will automatically steam at the boiling point of water; quick-steam above the boiling point for faster cooking results; or low temperature steam, below the boiling point, for more delicate products such as pâté, mousse, seafood, or custard. The previously set core temperature or oven control default setting will appear highlighted within the oven display.
OPERATING INSTRUCTIONS steam mode chef operating tips This mode will steam a full or partial load of a single product, or multiple products without transfer of flavors. When steaming multiple products, however, individual product cooking times must be taken into consideration. STEAM Perforated, 2-1/2" deep pans (65mm) are particularly suitable for use in this program mode. These pans will provide a shorter cooking time and will prevent product over-cooking at the bottom of the pan.
OPERATING INSTRUCTIONS combination mode The Combination mode will prove to be the most versatile and widely used mode the Combitherm oven has to offer. It will produce the best possible results on the widest variety of products — all within the shortest period of time. The unique control function of this mode enables the operator to roast or bake with a combination of steam and convection heat.
OPERATING INSTRUCTIONS combination mode chef operating tips The Combination mode injects the optimum amount of steam automatically. There is no need to select moisture levels. Foods do not dry out. Flavors are retained with no transfer of flavors when mixing product loads. Food browning in the Combitherm begins at a cooking temperature of approximately 250°F (120°C). A higher cooking temperature results in heavier browning but also results in greater product weight loss.
OPERATING INSTRUCTIONS convection mode The Convection mode operates with hot circulated air within a temperature range of 85° to 485°F (29 to 252°C). For many applications, better results may be achieved with the Combination mode; therefore, the operator may want to consider using the Convection mode on a more limited basis. TO COOK BY product core TEMPERATURE: touch the probe icon. The previously set core temperature or oven control default setting will appear highlighted within the oven display.
OPERATING INSTRUCTIONS convection mode chef operating tips The Convection Mode can be used to roast or bake products needing very short cooking times or for high moisture products such as muffins, cakes, and cookies, or for browning the surface of the product. For baking, preheat the Combitherm at a temperature of 325°F to 375°F (163°C to 191°C). Once preheated, reset the temperature as required. higher cooking temperature results in heavier browning A but also results in greater product weight loss.
OPERATING INSTRUCTIONS retherm mode The Retherm mode operates with hot circulated air within a temperature range of 245° to 320°F (120° to 160°C). TO COOK BY product core TEMPERATURE: touch the probe icon. The previously set core temperature or oven control default setting will appear highlighted within the oven display. Touch the displayed core temperature. The internal product core temperature will appear at the top of the temperature selection window.
OPERATING INSTRUCTIONS retherm mode chef operating tips BANQUET RETHERMALIZATION Since plated meals consist of dissimilar products, there are several important factors to consider in order to produce the finest results. Product density (compactness), thickness, quantity of product on each plate, and quantity of plates all relate to the length of time necessary to reheat. Again, experience is the best method to determine reheating time.
OPERATING INSTRUCTIONS core temperature probe mode As an alternative to timer operation, the Core Temperature Probe mode can be used in conjunction with any program mode to cook by sensing internal product temperature using the included probe. For a more accurate internal temperature, an optional, specialized, Combitherm product probe senses temperature from four strategic points and displays a temperature average. RESS THE green START arrow icon TO P BEGIN COOKING.
OPERATING INSTRUCTIONS Delta-T core temperature cooking mode This special program function cooks by internal product temperature with the use of the probe. Unlike the standard core temperature mode however, the Delta-T oven temperature automatically increases in direct proportion to the internal temperature of the product. The Delta-T mode can be used with both convection and combination modes, providing a more gentle method of cooking. Browning occurs toward the end of the cooking cycle.
OPERATING INSTRUCTIONS auxiliary functions All auxiliary functions can be engaged at any time during any cooking mode and can be programmed into cooking procedures. At the end of a cooking mode or program, the oven automatically disengages all auxiliary functions. Press the gold-n-brown icon. Choose the desired Gold-n-Brown level. (Level 1 provides least amount of browning, level 6 the most.
OPERATING INSTRUCTIONS auxiliary functions reduced fan speed Multi-Shelf Timer he reduced fan speed function is useful for flow-sensitive T products such as soufflés and meringues, or any products affected by a high velocity of air movement. The multi-shelf timer allows the operator to program alarm times for the oven shelves. This can be one common time for all shelves or individual times. SELECT desirED COOKING MODE AND SET MODE FUNCTIONS. SET COOKING MODE, TEMPERATURE AND TIME.
OPERATING INSTRUCTIONS CombiSmoker® Procedures Load wood chips. • Measure one container full of dry wood chips. • Soak dry chips in water for 5 minutes. • Shake excess water off wood chips. • Place moistened chips back into the container and position the container securely on the two prongs located on the interior back panel of the oven. A full container of wood chips will produce smoke for an approximate period of one to two hours depending on the cooking temperature being used for the selected product.
OPERATING INSTRUCTIONS CombiSmoker® Procedures he ability to smoke product, hot or cold, is offered on T all boiler-free electric models and on all gas models. The smoking function can be engaged in either the Combination mode or the Convection mode of operation. The smoking function cannot be operated when the oven is operating in the steam mode or the retherm mode. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION.
OPERATING INSTRUCTIONS preprogrammed recipes The CombiTouch Combitherm comes preprogrammed with more than 100 recipes and photo icons, covering most commonly prepared food items. CombiTouch also allows you to save up to 250 of your recipes and uploaded photos. Select recipe mode from any screen. Navigate to desired recipe icon using green next and previous screen arrows. Press icon for desired recipe. Cooking steps will start immediately. (See 24-33 for a list of all preprogrammed recipes.
OPERATING INSTRUCTIONS recipe programming via recipe management software The recipes can be edited, using the Touchscreen directly or with the Recipe Management Software. This Windows® based software and step-by-step instructions are available for download via the Alto-Shaam website. http://www.alto-shaam.com/combitouch.
O PERA T ING IN S T RU C T I O N S preprogrammed bakery recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Bakery retherm Retherm 275°F (135°C) 4 minutes 100% -- -- Brownies Convection 325°F (163°C) 25 minutes 100% -- -- Cinnamon Rolls Combination 350°F (177°C) 20 minutes 100% -- -- Cookies Convection 325°F (163°C) 12 minutes 50% -- -- Croissants Combination 325°F (163°C) 15 minutes 50% -- -- Danish Pastry Combination 350°F (177°C) 15 minutes 100
O PERA T ING IN S T RU C T I O N S preprogrammed convenience product recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Chicken Wings Combination 400°F (204°C) 10 minutes 100% -- 2 Corn Dogs Combination 350°F (177°C) 18 minutes 100% -- 1 Egg Rolls Combination 375°F (191°C) 15 minutes 100% -- 3 Frozen Entrée: Cabbage Rolls Combination 350°F (177°C) 100% -- -- Frozen Entrée: Chicken Primavera Combination 350°F (177°C) 160 minutes 100% -- -- Frozen
O PERA T ING IN S T RU C T I O N S preprogrammed convenience product recipes (continued) Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Precooked Chicken Pieces - Refrigerated Convection 325°F (163°C) 20 minutes 100% -- 1 Spring Rolls Combination 375°F (191°C) 15 minutes 100% -- -- Tater Tots Combination 375°F (191°C) 10 minutes 100% -- 3 27
O PERA T ING IN S T RU C T I O N S preprogrammed Fish & seafood recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Baked Fish - Fresh Combination 400°F (204°C) 6 minutes 100% -- 2 Grilled Fish Fillets Combination 460°F (238°C) 4 minutes 100% -- -- Lobster - Whole Steam 195°F (91°C) 13 minutes 50% -- -- Salmon - Cold Smoked (1) Convection 34°F (1°C) 15 minutes 50% On -- (2) Convection 34°F (1°C) 30 minutes 50% Off -- Salmon - Filets Low Steam 1
O PERA T ING IN S T RU C T I O N S preprogrammed Meat recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Bacon Combination 375°F (191°C) 10 minutes 100% -- -- Beef Brisket - Smoked (1) Combination 225°F (107°C) 90 minutes 50% On -- (2) Combination 225°F (107°C) 180 minutes 50% -- -- (1) Delta-T 125°F (52°C) Probe 120°F (46°C) 50% -- -- (2) Steam 135°F (57°C) Continuous 50% -- 2 Beef Rounds - by Core Temp Delta-T 130°F (54°C) Probe 125°F (52°C)
O PERA T ING IN S T RU C T I O N S preprogrammed Meat recipes (continued) Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Ham - by Core Temp Delta-T 125°F (52°C) Probe 150°F (66°C) 50% -- -- Leg of Lamb - by Core Temp Delta-T 125°F (52°C) Probe 130°F (54°C) 100% -- 2 Meat Loaf - by Core Temp Combination 275°F (135°C) Probe 155°F (68°C) 100% -- 3 Pork - Back Ribs - Raw Combination 250°F (121°C) 45 minutes 100% -- -- Pork - Back Ribs - Smoked (1) Combinatio
OPERATING INSTRUCTIONS preprogrammed Miscellaneous recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Casseroles - by Core Temp Combination 350°F (177°C) Probe 150°F (66°C) 100% -- -- Casseroles - Time Combination 350°F (177°C) 30 minutes 100% -- -- Custard/Crème Brulee Low Temp Steam 190°F (88°C) 45 minutes 50% -- 1 Eggs - Hardboiled Steam 212°F (100°C) 12 minutes 100% -- -- Eggs - Poached - Low Temp Steam Low Temp Steam 170°F (77°C) 5 minutes 50
OPERATING INSTRUCTIONS preprogrammed poultry recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Chicken - Frozen Pieces Combination 350°F (177°C) 30 minutes 100% -- 3 Chicken - Oven Fried Pieces Combination 450°F (232°C) 18 minutes 100% -- -- Chicken - Thawed Whole Combination 350°F (177°C) 35 minutes 100% -- 1 Chicken - Thawed Whole - by Core Temp Combination 350°F (177°C) Probe 175°F (79°C) 100% -- 1 Chicken - Whole Smoked (1) Convection 34°F (1°C
O PERA T ING IN S T RU C T I O N S preprogrammed vegetable recipes Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Asparagus - Fresh Steam 190°F (88°C) 3 minutes 50% -- -- Asparagus - Frozen Steam 212°F (100°C) 5 minutes 100% -- -- Baked Potatoes Combination 350°F (177°C) 40 minutes 100% -- 1 Beets - Fresh Steam 230°F (110°C) 20 minutes 100% -- -- Broccoli - Fresh Steam 212°F (100°C) 6 minutes 100% -- -- Broccoli - Frozen Steam 212°F (100°C) 3 mi
O PERA T ING IN S T RU C T I O N S preprogrammed vegetable recipes (continued) Icon Recipe Oven Mode Temp Time Fan Speed Smoker Browning Level Green Beans - Fresh Steam 212°F (100°C) 8 minutes 100% -- -- Green Beans - Frozen Steam 212°F (100°C) 5 minutes 100% -- -- Parsnips - Fresh Steam 230°F (110°C) 10 minutes 100% -- -- Peas - Frozen Steam 212°F (100°C) 4 minutes 100% -- -- Potatoes, Red or Salad Steam 212°F (100°C) 30 minutes 100% -- -- Squash - Fresh Steam 2
OPERATING INSTRUCTIONS HACCP ACCESS The CombiTouch Combitherm meets the requirements of established HACCP criteria by providing automated sampling, record keeping, set-point validation, recipe used, dates and time. Data is captured when Core Temperature Probe cooking method is chosen. This data is retained for the last 30 days. This information can be viewed on screen or downloaded to a USB drive and then copied to your computer. The file format is text (.txt). 1.
cleaning & maintenance The CombiTouch Combitherm offers four (4) cleaning levels: rinse, light, normal, and heavy-duty cleaning. CombiClean® tablets or Combitherm liquid spray cleaner may be used. Side racks, shelves and trolleys may remain inside oven during cleaning. ress Green water on icon to confirm P that water supply is turned on. Select rinse, light, normal, or heavy-duty cleaning.
cleaning & maintenance Preventative maintenance In addition to the routine cleaning and maintenance procedures, there are several additional steps to be taken for both sanitation and to keep the oven running efficiently. These additional safeguards will help prevent down time and costly repairs. TO PROLONG THE LIFE OF THE DOOR GASKET, CLEAN THIS ITEM DAILY. The acids and related compounds found in fat, particularly chicken fat, will weaken the composition of the gasket unless cleaned on a daily basis.
cleaning & maintenance CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
cleaning & maintenance cleaning schedule DAILY STEAM GENERATOR FLUSH (Electric boiler equipped models only) See next page for instructions DAILY GASKET CLEANING It is important to prolong the life of the oven gasket by cleaning on a daily basis. Routine cleaning will help protect the gasket from deterioration caused by acidic foods. The steam generator must be flushed once a day when operating the oven on a regular basis.
cleaning & maintenance C ombi C lean cleaning agents danger danger RUBBER GLOVES MUST BE WORN WHEN USING CombiClean Tablets or spray OVEN CLEANER. Protective eye wear must be worn when using spray OVEN CLEANER. Note: Use authorized Combitherm cleaner only. first aid: Unauthorized cleaning agents may discolor or harm interior surfaces of the oven. Read and understand label and material safety data sheet before using the oven cleaner. Skin: Flush with water.
cleaning & maintenance decalcification - using scalefree™ Using a funnel with a flexible hose inserted into the Steam Exit Port, slowly pour solution in to the Steam Generator until full. Continue with the next steps that are used for all models. ScaleFree™ Descaling Compound is an acid-based descaler combined with a proprietary chelating agent that is effective in dissolving and removing carbonate, lime-scale and iron-scale build-up caused by hard water.
troubleshooting emergency operation mode If the oven malfunctions, an error code will appear in the display. In the event of an error, the Combitherm may be operated on a limited basis. Error conditions under which continued operation is possible are indicated by “Yes” in the chart on the next page. To operate the oven in the event of an error code: SET THE OVEN CONTROLS AS IF OPERATING UNDER NORMAL CIRCUMSTANCES.
T roubleshooting emergency operation mode (continued) ERROR CODES When the oven malfunctions, an error code will appear in the display. PRESS THE START ICON TO ACKNOWLEDGE THE ERROR. The icons that begin to flash represent operational modes that are still usable. When the oven fault is corrected, the Combitherm will return to normal operation.
troubleshooting CombiTouch ERROR CODES This section is provided for the assistance of qualified technicians only and is not intended for use by untrained or unauthorized service personnel. If your Alto-Shaam ® unit is not operating properly, check the following before calling your Authorized Alto-Shaam Service Agent: ☛ Check the power flow to the unit. Plug in outlet? Do not attempt to repair or service the CombiOven beyond this point. Contact Alto-Shaam for the nearest authorized service agent.
T roubleshooting CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error E13 Boiler Temperature High E15 Condensor Temperature High Excess condensor temperature — Untreated water supply line is shut off. — Untreated water supply line is connected to warm water. — B3 probe connection problem. — B3 probe is faulty. — Single solenoid valve Y2 obstructed or faulty. — Wiring or connection problem. — Relay board, high voltage is not operating.
troubleshooting CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E34 Steam Generator Drain Pump Fault Water level in steam generator does not drop during cleaning program — Scale build up inside the steam generator drain pump. — Scale build up inside the steam generator affecting water level probes. — Generator drain pump is faulty. — Connection issue at drain pump. — No output to pump from relay board.
T roubleshooting CombiTouch ERROR CODES Error Code Error Call Out in Display Description of Error Possible Cause E57 No Rinse Water During rinse no water flow is detected through solenoid valve — Water supply is shut off. — Low water pressure. — Check wiring to all components mentioned below. — Flow switch is dirty or defective. — Dual water solenoid valve obstructed or faulty (Y3.) — Relay board, high voltage, defective.
troubleshooting CombiTouch MOTOR CONTROL ERROR CODES Type of Error Indication Release of Error undervoltage Led flashing sequence, with 1 flash per period. Voltage of intermediate circuit is less than 250V overvoltage Led flashing sequence, with 2 flashes per period. Voltage of intermediate circuit exceeds 445V excess temperature Led flashing sequence, with 3 flashes per period. temperature sensor in the power unit is more than 93°C overcurrent Led flashing sequence, with 4 flashes per period.