Cook, Hold, Smoke Oven Simple Control Models: 767-SK 1767-SK 1000-SK-I 1000-SK/II 1767-SK 767-SK • INSTALLATION • OPERATION 1000-SK-I shown with optional burgundy exterior 1000-SK/II • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions. . . . . . . . . . . . . 2 Sanitation Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . 16 Internal Food Product Temperatures. . . . . . . . . 16 Installation Installation Requirements . . . . . . . .
DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2.
INSTALLATION CAUTION DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
INSTALLATION SITE INSTALLATION 767-SK 1767-SK 28-5/8" (726mm) Shown with optional bumper 54-3/4" (1390mm) 34-7/8" (886mm) Shown with optional bumper 56-15/16" (1446mm) Electrical Connection 54-3/16" (1376mm) 34-7/8" (886mm) 56-15/16" (1446mm) 28-5/8" (726mm) 25-3/4" (654mm) 6-13/16" (173mm) 59-5/8" (1513mm) 5-5/16" (134mm) 30-7/8" (784mm) 33-1/2" (851mm) with 3-1/2" (89mm) casters 62-3/8" (1583mm) with 5" (127mm) casters 31-11/16" (805mm) 25-3/4" (654mm) 32-1/4" (819mm) 26-15/16" (683
INSTALLATION SITE INSTALLATION 1000-SK-I 1000-SK/II Shown with optional bumper 51-1/4" (1301mm) 34-1/2" (876mm) 32-1/4" (819mm) 31-1/2" (799mm) 20-1/2" (521mm) 5-5/16" (134mm) 37-3/4" (958mm) 72-15/16" (1852mm) 22-5/8" (574mm) 6-13/16" (173mm) 75-3/4" (1924mm) with 5" (127mm) casters* 22-5/8" (574mm) 40-5/16" (1024mm) with 3-1/2" (89mm) casters* Shown with optional bumper 25-1/16" (636mm) 51-5/8" (1311mm) 34-1/2" (876mm) 53-5/8" (1361mm) 25-1/16" (636mm) 20-1/2" (521mm) 24-1/8" (613mm)
INSTALLATION SITE INSTALLATION OPTIONS AND ACCESSORIES MODEL > Bumper, Full Perimeter Carving Holder prime rib steamship Casters - 2 rigid , 2 ( cafeteria ) round swivel w / brake 5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm) Door Lock with Key Drip Pan with Drain, 1-11/16" (43mm deep) Drip Pan without Drain 1-7/8" (62mm deep) Drip Pan without Drain 4" (101mm deep) Legs, 6" (152mm), Stemmed ( set Pan Grid, Wire - 18" x 26" of four ) pan insert Security Panel with key lock Shelf, Stainless Steel fla
INSTALLATION SITE INSTALLATION STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit. 2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit.
INSTALLATION SITE INSTALLATION A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
INSTALLATION SITE INSTALLATION DRIP TRAY INSTALLATION INSTRUCTIONS b a d c Item 1 2 3 4 1. 2. 3. 4. 5. Description Qty Double-Sided Tape 1 Drip Tray Holder 1 8-32 x 1/4” Phil Screw 3 Drip Tray 1 Poke holes through double-sided tape a which is attached to the back of drip tray holder b. Remove backing on double-sided tape a. Put screws c through holes and attach drip tray holder b to unit. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder b to seal.
INSTALLATION ELECTRICAL CONNECTION REGARDING INTERNATIONAL STANDARD UNITS: The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. If the unit is not equipped with flexible cord and plug, an all-pole country approved disconnection device which has a contact separation of at least 3mm in all poles must be incorporated in the fixed wiring for disconnection.
OPERATING INSTRUCTIONS USER SAFETY INFORMATION CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance.
OPERATING INSTRUCTIONS 1. P ush power switch to ON (I) position. Control will display 0°F or 0°C. 5. PREHEAT oven for 30 minutes before loading food. The heat indicator light will illuminate and will remain lit as long as the oven is calling for heat. 2. Set the holding temperature. • Rotate the hold knob to the desired holding temperature. The set temperature will appear 6. Load the oven with food and adjust cooking timer as needed. in the Digital Display 140 .
OPERATING INSTRUCTIONS General Holding Guideline Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, CLEANING AGENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals can completely destroy the contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces.
CARE AND CLEANING EQUIPMENT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1.
SANITATION Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer. Most food imparts its own particular aroma and many foods also absorb existing odors.
SERVICE TROUBLE SHOOTING CHECKLIST Error Code Description Possible Cause E-10 Cavity air sensor shorted Cavity air sensor reading < 5°F. Verify sensor integrity. See sensor test instructions below. E-11 Cavity air sensor open Cavity air sensor reading > 517°F. Verify sensor integrity. See sensor test instructions below. E-20 Product probe is shorted Product probe reading < 5°F. Verify sensor integrity. Oven will cook in time only See sensor test instructions below.
SERVICE EXTERIOR VIEW - single compartment (767-SK Shown) 11 7 12 23 16 10 13 20 36 34 3 14 1 19 2 30 24 28 9 21 8 15 32 22 30 25 5 29 P art numb ers a nd d rawings ar e s ubjec t t o c hange w i t h o u t n o t i c e . simple control smokers • installation / operation / service manual - pg .
SERVICE EXTERIOR PARTS LIST - single compartment MO D E L > IT E M D ESC R I P T I O N 767-SK 1000-SK/II PART NO. QTY PART NO. QTY 1 CHIP TRAY WELD 4652 1 4652 1 2 SHIM, HANDLE 13947 1 13947 1 3 DRIP PAN WELD 14831 1 5005616 1 4 NON-PRODUCT PROBE SEAL 1006871 1 1005886 1 5 CASTER SPACER 1007145 12 1007145 12 6 BRACKET, SENSOR MTG.
SERVICE EXTERIOR VIEW - double compartment (1000-SK-I Shown) 7 17 25 26 14 9 15 42 44 13 43 11 34 2 27 36 8 16 4 23 20 1 36 6 29 12 40 24 35 P art numb ers a nd d rawings ar e s ubjec t t o c hange w i t h o u t n o t i c e . simple control smokers • installation / operation / service manual - pg .
SERVICE EXTERIOR PARTS LIST - double compartment MO D E L > IT EM D ESC R I PTI O N 1 CHIP TRAY WELD 2 SHIM, HANDLE 3 NON-SENSOR COVER 4 CASTER SPACER 5 BRACKET, SENSOR MTG. 6 1767-SK 1 0 0 0 -S K -I PART NO. QTY PART NO.
SERVICE EXTERIOR VIEW - electronic components 10 18 A 5 37 17 23 41 1 29 33 7 32 27 11 28 4 23 30 6 24 30 14 39 12 18 20 36 3 8 9 16 25 34 2 21 22 39 38 2 3 4 16 5 9 8 6 15 14 13 1 B 7 12 11 P art nu mbe rs an d dr awings ar e s ubjec t t o c hange w i t h o u t n o t i c e . simple control smokers • installation / operation / service manual 10 - pg .
SERVICE EXTERIOR PARTS LIST BONNET ASSEMBLY ITE M electronic components A DES CR I PT I O N PAR T N O . QTY ITEM 22 DESCRIPTION P A RT NO. QTY WHITE PILOT LIGHT, 208-240V, 230V LI-3951 1 WHITE PILOT LIGHT, 120V LI-3027 1 1 SWITCH COVER 11133 1 2 BRACKET, PILOT LIGHT MTG 1004360 1 3 ACCESS COVER 1009990 1 23 NUT, 10-32, NF HEX MS, #18-8 S/S NU-2215 4 4 FAN TUNNEL COVER 1011565 1 24 M4-0.
SERVICE CABLE HEATING KIT #4881 - 208-240V, 230V DESCRI PT I O N PART NO. QTY CABLE HEATING ELEMENT CB-3045 210 FT RING CONNECTOR CR-3226 12 INSULATION CORNER IN-3488 1 FT SHOULDER BUSHING BU-3105 12 CUP BUSHING BU-3106 12 CABLE HEATING KIT #4878 - 120V DESCRI PT I O N PART NO. QTY CABLE HEATING ELEMENT CB-3045 112 FT RING CONNECTOR CR-3226 6 INSULATION CORNER IN-3488 1 FT SHOULDER BUSHING BU-3105 6 CUP BUSHING BU-3106 6 per compartment ) DESCRIPTION PART NO.
simple control smokers • installation / operation / service manual - pg .
simple control smokers • installation / operation / service manual - pg .
simple control smokers • installation / operation / service manual - pg .
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
