PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM Model: QC2-3 QC2-20 QC2-40 QC2-100 QC2-100 remote QC2-100 QC2-40 • Installation • Operation QC2-3 • Maintenance W164 n9221 Water street • p.o. Box 450 • menomonee Falls, Wisconsin 53052-0450 Usa PHONE: 262.251.3800 • 800.558.8744 usa / canada FAX: 262.251.7067 • 800.329.8744 u . s . a . www.alto-shaam.com printed in u.s.a.
Delivery..................................................................... 1 Unpacking................................................................. 1 Safety Procedures and Precautions........................... 2 Installation Site Installation..................................................... 3 Clearance Requirements...................................... 3 Installation Requirements..................................... 3 Water Drainage....................................................
deLiVery unpacKing This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
Safety procedureS and precautionS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. danger Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
i n st a l l a ti o n danger IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. caution TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. 5-Year Limited Warranty on self-contained compressor Effective from date of shipment.
i n st a l l a ti o n sit e i n st a l l a ti o n between the cabinet and the counter. For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level the Quickchiller. Adjust from front-to-back and from side-to-side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square. After leveling the cabinet, check that the door handle is aligned properly.
i n st a l l a ti o n sit e i n st a l l a ti o n guide i n st al l a ti o n f o r t r o l ley o p tio n o n Q C2 - 1 0 0 & Q C2 - 1 0 0 / Remote Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Fasten each guide rail with washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller and close the door. 4.
i n sttit a l llaeti o n su be tit sit i n st l ea l l a ti o n QC2-3 10-1/4" (260mm) Electrical Connection 35-1/4" (895mm) with caster option ALTO SHAAM 39" (991mm) with standard leg 55-3/4" (1416mm) 5" (127mm) Electrical Connection Cord Length: 9' (2743mm) 30" (762mm) 27" (686mm) weig h t net : produ ct\pan capacity CONTACT FACTORY carton dimensions : ( l ship : Approximately 36 lb (16 kg) 330 lb (150 kg) volume maximum : x w x h) 35" x 35" x 42" (889mm x 889mm x 1067mm) refr ige r ati o
I N S Ttit ALLA l eT I O N su be tit sit i n st l ea l l a ti o n 36” (914mm) 60” (1524mm) QC2-20 57” (1448mm) 36” (914mm) 42” (1067mm) 36” (914mm) Cord Length 9’ (2743mm) weig h t produ ct\pan capacity net : contact factory carton dimensions : ( l ship : 450 lb (204 kg) maximum chilling capacity : Approximately 60 lb (27 kg) x w x h) 60" x 39" x 48-1/2" (1524mm x 991mm x 1232mm) volume maximum : full - size pans : Five (5) refr ige r ati on R404a Refrigerant One (1) 3/4 hp Condensing U
I N S Ttit ALLA l eT I O N su be tit sit i n st l ea l l a ti o n QC2-40 34" (864mm) 26-7/16" (671mm) 60-7/16" (1534mm) 7" (178mm) Electrical Connection Cord Length 9 ft (2743mm) 75" (1905mm) 20-1/2" (521mm) Electrical Connection Cord Length 9 ft (2743mm) ALTO SHAAM 44" (1118mm) weig h t net : produ ct\pan capacity 654 lb (297 kg) carton dimensions : ( l 36" (914mm) ship : 815 lb (370 kg) x w x h) 55-1/2" x 45-1/4" x 87" (1410mm x 1149mm x 2210mm) refr ige r ati on R-404a Refrigerant One (1)
I N S Ttit ALLA l eT I O N su be tit sit i n st l ea l l a ti o n QC2-100 35-1/2" (902mm) 19-5/8" (498mm) Electrical Connection Condensate Drain 40" (1015mm) 75-1/2" (1917mm) 14" (355mm) 51" (1294mm) weig ht QC2-100 net : 986 lb (447 kg) ship : Pan Cart net : 120 lb (54 kg) ship : Plate Cart net : contact factory carton dimensions : ( l 1186 lb (538 kg) est 161 lb (73 kg) ship : contact factory x w x h) 57" x 44" x 95" (1448mm x 1118mm x 2413mm) r efri g e r at i on R-404a Refrigerant
I N S Ttit ALLA l eT I O N su o p ti b otit n sl ea n d a c c e ss o r i e s model > Casters, 3" (76mm) [ set of Casters, 5" (127mm) [ set 4] of 4] HACCP Documentation, Data Logger •O n-board Datalogger technology maintains accurate and timely recordkeeping • Register start time and end time • Register start temperature and end temperature • I nterim time and temperature reporting is captured at 5 minute intervals • U SB downloads facilitate record keeping on department management PC's • E lectr
i n sttit a l llaeti o n esu l ebc tit t r ilcea l This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model. For supply connections, locate the wire size listed in this manual.
O p etit r alti e on OPERA T I N G I N T RO DUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency.
O p etit r alti e on CHILL PROCESSING CYCLES Quickchiller Operation Modes The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling.
O p etit r alti e on Additional information Fan operation ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods. During the initial cooling of the Quickchiller, an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30°F (-1°C). The fans will continue to run until the evaporator coil temperature is above 60°F (16°C).
O p etit r alti e on CO N T R OL P AN EL I DE NT I F I C A T I O N A B C on / off power button . soft chill … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle.
O p etit r alti e on su b ab si c titolpee r a ti o n tarting from the S power key on . 1. off position, press the The Alto-Shaam name will illuminate and the Selection screen will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 2. Press the desired mode key. Mode will operate at last settings entered. a. Soft Chill - Select Soft Chill for less dense items such as fish or vegetables. b.
O p etit r alti e on su a db v atit n c le ed o p e r a ti o n The date and time will appear in the display when the unit is off. When the unit is turned on, the screen will read: “SELECT MODE OR PRESS START TO SELECT PRESET” To initiate any Quickchiller operating mode, power must initially start from the off position or an operating mode must be halted by pressing the Start/STOP key so that the Selection screen appears on the display.
O p etit r alti e on su a db v atit n c le ed o p e r a ti o n QU IC K FR E E Z E, HA R D C HI L L , S O F T CH ILL manual operation 1. tarting from the S power key on . off position, press the The Alto-Shaam name will illuminate and the Selection screen will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 2. Press the desired mode key. The display will give an overview of the current set-temperatures for the mode.
O p e r a ti o n a d v a n c e d o p e r a ti o n — p r e s e t p r o g r a mmi n g PRE S E T PROG RAM OPERATION PROGRA MMING PRESET S 1. S tarting from the off position, press the power key on . The Alto-Shaam name will illuminate and the Selection screen will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 1. S tarting from the off position, press the power key on .
O p etit r alti e on su a db v atit n c le ed o p e r a ti o n – U S ER S E T T I N G S CHANGING USER SETTINGS 3. LANGUAGE tarting from the off position, press the power S key on. The Alto-Shaam name will illuminate and the Selection screen will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. Press the Program key. The display will indicate the User Settings each time the Program key is pressed. USER SETTINGS 1. Start Manual Defrost 8.
O p etit r alti e on su a db v atit n c le ed o p e r a ti o n – U S ER S E T T I N G S 8. HACCP Download This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick. Display will indicate QC USB and the % status copied to USB data stick. When 100% is displayed, transfer is complete. Pull the data stick out of the data port.
O p e r a ti o n a d v a n c e d o p e r a ti o n – U S ER S E T T I N G S 13. Drip time (minutes) This is the amount of time the drain heater will run after a hot-gas defrost function before automatically switching back to the chilling mode. Factory default setting is 10 minutes. The user may select a range from 5-15 minutes using the right4or left3arrow key to increase or decrease the numbers as required. 14. FACTORY SETTINGS Resets all presets and user-defined settings to factory default settings.
O p etit r alti e on Food Probe Use user information Unpacking Food Probes Time & Temperature Guidelines 1. 2. 3. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires. Uncoil the probe cables and insert the metal portion of each probe into the bracket mounted on the inside of the cabinet.
O p etit r alti e on su b Dtit FOO HAN l e D L I N G G U I D EL I NE S P r o duc t c o v e r in g PORT IONING & PACKA GING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered. A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria. 1.
O p etit r alti e on Q uic k c h i l l e r Pa n Cap a c it y: The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function. Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food. DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION. c h i l l i n g PAN C a p a c it y CHAR T chiller no .
O p etit r alti e on the following chart of portion sizes and SERVING capacitY PER PAN IS PROVIDED as a general reference ONLY.
c a r e a ntit d lcel e a n i n g cLeaning and preVentiVe Maintenance protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, cLeaning agentS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals can completely destroy the contain quaternary salts.
c a r e a ntit d lcel e a n i n g Interior Cleaning Probe Cleaning Procedures Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet. 1. Remove all food soil from probes between loads and at the end of each production shift. Wipe entire probe, cable assembly, and probe holding door bracket with warm detergent solution and a clean cloth. 2.
t r o u b ltit e slheo o ti n g CON T ROL ERROR DI S PLAYS control display action required Real Time Clock Bad This is likely caused by the unit having been unplugged for an extended amount of time. The data stored in the Real-Time Clock has been reset to the factory default values. Contact service if problem persists. E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE. Real Time Clock Not Detected Real Time Clock not detected.
parts information QC2-3 Bottom 12 13 14 11 1 10 2 9 5 8 7 4 3 5 6 Item Part Description Qty. 1 RE-29821 Condensing Unit Duct 1 2 PE-29819 Top Louver Channel 1 3 PE-29830 Compressor Louver 1 4 SW-29823 Pressure Switch 1 5 LG-29904 6" Leg, Standard 4 CS-29822 3" Ranserve Caster Non Locking, Option 4 6 SC-29824 Bolt, 1/4-20 x 3.
parts information QC2-3 Box view 2 1 21 3 4 20 5 6 7 19 8 18 17 16 4 9 15 10 14 Item Part Description 13 11 12 Qty.
parts information QC2-3 coil view 1 2 3 4 5 6 7 8 9 6 Add plastic edge guard to drip pan 15 Part Description 10 11 14 16 Item 13 12 Upon installation of drip pan, silicone pan perimeter to interior liner bottom Qty.
parts information QC2-3 Compressor view 2 3 1 4 7 6 5 4 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 SW-29823 Pressure Switch 1 3 FI-29862 Dryer, 1/4" Filter with 2nd 1/4" 1 4 VA-29863 Solenoid Valve & 120V Coil 1 5 VA-29864 Valve, Sporlan CRO-4-0/75 Crankcase Pressure Reg.
parts information QC2-3 ContRol Box 1 3 4 2 8 7 6 9 5 1 18 17 15 16 10 11 14 13 12 Item Part Description Qty. 1 BT-29929 Dinrail, End Stop 2 2 BA-34010 Digital Relay 2, Circuit Board 1 3 BA-34009 Digital Relay 1, Circuit Board 2 4 BT-29918 Din Rail Mounting Bracket, 160mm Long 1 5 CR-29925 Connector, Flat Base M.D.
parts information QC-20 Bottom 8 6 7 6 4 3 2 5 1 Item Part Description Qty.
parts information QC-20 Box view 1 2 3 4 5 6 7 8 19 9 10 20 17 19 18 17 16 15 14 11 12 12 13 Item 1 2 3 4 5 6 7 8 9 10 11 Part CU-29964 BT-29918 FU-29926 BK-29919 BA-29927 FA-29945 PR-34299 5009220 SC-29835 HG-29959 DR-29957 Description Qty. Capacitor, 14MFD, 440VAC 1 Din Rail 1 Fuse.
parts information QC-20 coil view 1 17 16 2 15 3 4 14 13 5 6 12 11 9 10 Item 1 2 3 4 5 6 7 8 Part RE-29944 PR-34704 SN-33541 BK-24427 SN-34663 CD-29860 PN-29943 TE-35100 Description Coil, QuickChiller QC2-20 Probe Receptacle Assembly Sensor, Air Temperature Mounting Block for Air Sensor Sensor, Defrost Wire, 11" Loop Drain Heater Evaporator Pan, QC2-20, without Element Copper Tee, 1/2 ID Qty.
parts information QC-20 Compressor view 2 1 3 4 5 4 6 8 Item 1 2 3 4 5 6 7 8 9 10 11 Part FI-29954 VA-29900 RE-29947 VA-29863 IN-29952 BT-29951 BT-29950 PN-29949 RE-29948 MO-29955* FA-29956* *not shown 7 Description Filter Dryer Solenoid Valve, Sporlan Pressure Regulator Compressor, QC2-20 Solenoid Valve & 120V Coil Insulation Wrap Bracket, Back Compressor Hold Down Bracket, Front Compressor Hold Down Housing Condensing Unit, 3/4 HP LT R404A 120V Motor, 3/4 HP Compressor Fan Motor Fan Blade for
parts information QC-20 Control PaneL 1 Apply Weather Stripping to Front Top Edge of Panel 2 9 3 4 8 7 6 5 5 Item 1 2 3 4 5 6 7 8 9 10 Part SC-29933 CC-34682 PI-26098 PN-29962 CC-35050 TM-29920 TM-29923 TM-29922 TM-29921 PE-29624 Description Bolt, M5 QuickChiller Control Board Pipe, .
parts information QC2-40 compressor 4 3 2 1 2 5 6 Item Part Description Qty. 1 VA-29898 Valve, Liquid Line Solenoid 2 2 SE-29897 Solenoid Valve & Coil, Danfoss, 120V 2 3 VA-29900 Valve, Sporlan Crankcase Pressure Regulator 1 4 FI-29899 Filter Drier 1 5 EL-29828 Element, 115V 200W Evaporator 1 6 PN-29903 Evaporator Pan, QC2-40 without Element 1 RE-29896 Condensing Unit, 1.
parts information QC2-40 compressor Housing 1 6 5 4 2 3 Item Part Description Qty. 1 FU-29901 Breaker, 2 Pole 20 AMP 1 2 PE-29902 Compressor Louver 1 3 LG-29904 6" Leg, Standard 4 SC-29824 Leg Bolt, 1/4-20 x 3.5" Shoulder Bolt Hex Head 16 4 PN-29903 Evaporator Pan, QC2-40, without Element 1 5 RE-29896 Condensing Unit, 1.
parts information Q C 2 - 4 0 c o IL 1 Suction Line 2 1 Hot Gas Defrost Line 3 Discharge Line 2 Item Part Description Qty.
parts information Q C 2 - 4 0 D OOR 1 7 4 6 2 5 4 3 Item Part Description Qty.
parts information Q C 2 - 4 0 INTERIOR 1 2 3 4 5 4 Item Part Description Qty.
parts information QC2-40 Control Panel 1 3 2 5 4 6 7 13 12 14 17 20 18 15 19 11 16 19 9 10 8 Item Qty.
parts information Q C 2 - 4 0 FAN 1 2 3 Item Part Description Qty.
parts information QC2-100 compressor 8 7 6 5 1 2 3 4 2 Item Part Description Qty.
parts information Q C 2 - 1 0 0 c o IL 5 1 2 3 4 Item Part Description Qty.
parts information Q C 2 - 1 0 0 D OOR 5 6 4 3 1 2 Item Part Description Qty.
parts information Q C 2 - 1 0 0 INTERIOR 10 11 12 1 13 14 2 9 7 8 3 6 4 5 *not shown Item Qty.
parts information QC2-100 Control Panel 16 15 14 17 13 12 11 10 6 1 9 2 8 3 6 7 4 5 Qty.
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
