Cooking & Holding Oven Manual Control Model: 500-TH-I I 750-TH-I I 1000-TH-I I 1000-TH-I I-S PLIT 1000-TH-II 1000-TH-II-Split • I N STALLATION • OPERATION • MAI NTENANCE 500-TH-II 750-TH-II W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2 Sanitation Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 18 Internal Food Product Temperatures . . . . . . . . . . . . . 18 Installation Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3 Clearance Requirements . . . . . . .
DELIVERY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
I N S TA L L AT I O N DANGER CAUTION IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 58-1/4" (1479mm) Pass-Through Option with optional bumper 44-1/16" (1118mm) 41-1/2" (1054mm) 29-7/8" (758mm) with optional bumper 500-TH-II 28-1/2" (724mm) 21-15/16" (556mm) 21" (532mm) with optional bumper 26-3/4" (678mm) 30-7/8" (783mm) 28-1/4" (716mm) with 3-1/2" Casters* 33-1/2" (850mm) Electrical Connection 12-1/4" (310mm) 18-1/8" (460mm) 16" (406mm) 19" (482mm) *31-13/16" (807mm) - with optional 2-1/2" casters *35-3/16" (894mm) -
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 79" (2006mm) Pass-Through Design Shown with optional bumper 56-15/16" (1445mm) Electrical Connection 34-7/8" (886mm) 750-TH-II 34" (864mm) Electrical Connection Pass-Through 26-15/16" (683mm) 31-3/4" (805mm) 30-7/8" (784mm) with 3-1/2" casters* 33-1/2" (851mm) 28-1/4" (717mm) (electrical connection) 14-3/4" (373mm) 25-3/4" (654mm) 26-5/8" (676mm) 28-5/8" (726mm) with optinal bumper *31-13/16" (807mm) - with optional 2-1/2" casters *35-1/4
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 1000-TH-II 25-1/16" (636mm) with optional bumper 72-3/4" (1847mm) 51-1/4" (1302mm) 53-5/8" (1361mm) with optional bumper Electrical Connection with optional bumper 34-1/2" (876mm) 11-5/16" (287mm) Pass-Through Design 31-15/16" (810mm) 22-5/8" (574mm) 20-1/2" (521mm) Electrical Connection 74-1/8" (1881mm) Electrical Connection 32-3/8" (822mm) Electrical Connection 39-1/16" (992mm) 41-11/16" (1059mm) with 5" Casters 35-1/16" (890mm) 76-3/4"
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 1000-TH-II-SPLIT 25-1/16" (636mm) with optional bumper 72-3/4" (1847mm) Pass-Through Design 31-15/16" (810mm) 22-5/8" (574mm) 20-1/2" (521mm) 37-11/16" (956mm) Electrical Connection 14-3/8" (378mm) 35-1/16" (890mm) 40-3/8" (1024mm) with 3-1/2" Casters 5-5/16" (134mm) 53-5/8" (1361mm) with optional bumper Electrical Connection 51-1/4" (1302mm) with optional bumper 34-1/2" (876mm) 11-5/16" (287mm) 26-15/16" (683mm) 23-1/2" (596mm) *39-3/8"
I N S TA L L AT I O N OPTIONS AND ACCESSORIES Bumper, Full Perimeter Carving Holder, PRIME RIB STEAMSHIP ( CAFETERIA ) ROUND Casters - 2 RIGID, 2 SWIVEL W/BRAKE 5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm) Door with Window RIGHT - HAND LEFT - HAND Door Lock with Key Drip Pan 1-7/16" (37mm) 1-11/16" (43mm) STANDARD WITH DRAIN 1-7/8" (48mm) WITHOUT DRAIN , 1-7/16" (37mm) WITHOUT DRAIN , 1-7/8" (48mm) EXTRA DEEP , 4" (102mm) STANDARD WITH DRAIN STANDARD WITH DRAIN Legs, 6" (152mm), Stemmed ( SET Pan Grid,
I N S TA L L AT I O N S I T E I N S TA L L AT I O N STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit. 2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N DRIP TRAY INSTALLATION INSTRUCTIONS Item 1. 2. 3. 4. 5. Description Qty 1 Double-Sided Tape 1 2 Drip Tray Holder 1 3 8-32 x 1/4" Phil Screw 3 4 Drip Tray 1 Poke holes through double-sided tape which is attached to the back of drip tray holder . Remove backing on double-sided tape . Put screws through holes and attach drip tray holder to unit.
I N S TA L L AT I O N ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “ OFF ” position.
O P E R AT I N G I N S T R U C T I O N S U S E R S A F E T Y I N F O R M AT I O N CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance.
O P E R AT I N G I N S T R U C T I O N S Holding Indicator Light Cooking Indicator Light I o Temperature Gauge Holding Thermostat Cooking Thermostat Cooking Timer ON/OFF Power Switch MANUAL CONTROL OPERATION: COOKING OVEN CHARACTERISTICS: 1. The oven is equipped with a special, high-heat-density, heating cable. Through the Halo Heat concept, the heating cable is mounted against the walls of the cooking cavity to provide an evenly applied, thermostatically controlled, heat source.
O P E R AT I N G I N S T R U C T I O N S General Holding Guideline Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING EQUIPME NT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1. 2. 3.
S A N I TAT I O N S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
SERVICE THERMOSTAT/INDICATOR LIGHT SEQUENCE Whenever the thermostat is turned “ON”, the indicator light will indicate the power ON/OFF condition of the heating cable, and consequently, the cycling of the cabinet as it maintains the dialed cavity temperature. If this light does not illuminate after normal start-up, the main power source, thermostat, and/or light must be checked. If the warming cabinet does not hold the temperature as dialed, the calibration of the thermostat must be checked.
SERVICE TROUBLE SHOOTING CHECKLIST TROUBLE Unit does not operate. POSSIBLE CAUSE Insufficient electric power unit. Defective plug or cord. Power switch defective. REMEDY Check power source. Check and repair if necessary. Replace. Cooking temperature not correct. Cook thermostat out of calibration. Timer runs down, but oven will not go into HOLD. Timer not de-energizing cook circuit. Replace timer. Holding temperature not correct. Hold thermostat out of calibration. Calibrate. Calibrate.
SERVICE SERVICE VIEW EXTERIOR VIEW - 750-TH-II SHOWN A 3 30 18 14 8 28 4 23 SECTION A-A A 9 19 24 13 A 33 10 17 32 20 2 26 27 22 7 12 6 5 21 1 25 15 31 11 16 27 Part numbers and drawings are subject to change without notice. TH-II INSTALLATION / OPERATION / SERVICE MANUAL PG .
SERVICE SERVICE VIEW - EXTERIOR E X T E R I O R PA R T S L I S T A MODEL > ITEM DESCRIPTION 500-TH-II 1000-TH-II 1000-TH-II-SPLIT 750-TH-II PART NO. QTY PART NO. QTY 1 SHIM, HANDLE 13947 1 13947 1 PART NO.
SERVICE ELECTRONIC COMPONENTS B 208-240V SHOWN 5 1 40 38 36 23 8 35 29 12 38 42 28 14 28 6 3 34 33 25 18 32 24 2 22 44 27 43 26 41 15 7 11 4 9 10 20 30 19 21 39 Part numbers and drawings are subject to change without notice. C A B L E H E AT I N G S E R V I C E K I T S No. 4881 750-,1000-TH-II No. 4880 MODEL 500-TH-II includes: CB-3045 CR-3226 IN-3488 BU-3105 BU-3106 ST-2439 NU-2215 SL-3063 TA-3540 Cable Heating Element . . . . 134 feet Ring Connector. . . . . . . . . . .
SERVICE E L E C T R O N I C C O M P O N E N T S PA R T S L I S T B MODEL > ITEM DESCRIPTION 500-TH-II 1000-TH-II 1000-TH-II-SPLIT 750-TH-II PART NO. QTY PART NO.
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T R A N S P O RTAT I O N D A M A G E a n d C L A I M S All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1.