NX Series Three Phase UPS External Rotary Bypass Installation and Operators Manual UPC 00675 Version 1.
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Always On UPS Systems Table of Contents 1. CAUTION .................................................................................................................................... 4 2. IMPORTANT SAFETY INSTRUCTIONS ............................................................................... 5 3. UNPACKING .............................................................................................................................. 8 3.1. Transport .................................................
Always On UPS Systems 1. CAUTION This is a manual for Installation purposes only. Do not attempt the start up of the bypass or apply power to the input terminals. Factory authorized personnel shall inspect installation prior to start up and commissioning to validate warranty. Failure to follow this directive will result in void warranty.
Always On UPS Systems 2. IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS. SAVE THESE INSTRUCTIONS. This manual contains important safety instructions that should be followed during installation and maintenance of the NX Series bypass system and optional packages.
Always On UPS Systems INSTALLATION - This bypass is intended for use in a controlled indoor environment free of conductive contaminants and protected against any type of intrusion. Do not install the bypass in an excessively humid environment or near water. Avoid spilling liquids and/or dropping any foreign object(s) onto the bypass. The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 40°C (104°F).
Always On UPS Systems THIS SAFETY NOTICE IS ADDRESSED TO THE ALWAYS ON CUSTOMER ENGINEERS WHO PERFORM MAINTENANCE OF THE UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS. Electrical Safety • Maintenance work to be preformed by factory trained customer engineers, or qualified personnel. Extremely dangerous voltage levels can exist within the bypass system. Extreme caution must be used. • Ensure system is in maintenance bypass mode or external wrap-around bypass mode before work is started.
Always On UPS Systems 3. UNPACKING 3.1. Transport The bypass is packaged on a pallet, suitable for handling with a forklift. Pay strict attention to the center of gravity. The bypass must be moved in upright position. Do not tilt cabinets more than +/- 10° during handling. Move the bypass in its original package to the final destination site. Do not stack other packages on top. If the bypass must be lifted by crane, use suitable lifting straps and spreader bars. 3.2.
Always On UPS Systems 3.4. Site & Environment Consideration The designed function of the bypass cabinet is to allow the UPS system to be shutdown and removed from the circuit without power interruption to the load. Usually the life expectancy of the Bypass system is 8 to 10 years. The optimal life expectancy of the Bypass system can be achieved by careful consideration of the site and environment.
Always On UPS Systems h. Avoid accumulating litter or trash of any sort in or around the bypass system. The floor area surrounding the bypass should be kept clean, free from metallic powder and/or filings. i. Access to the bypass room should be limited to operation and maintenance personnel. The doors should be kept locked and the keys should be available only to authorized personnel. j. Personnel who operate or maintain the bypass system should be proficient in normal and emergency operational procedures.
Always On UPS Systems 3.6. Cable Selection The cabling of the bypass system has to be sized according to the UPS power rating. Sizing of circuit breakers, fuses and cables for input utility, output load and battery must meet the requirements of local and national electrical codes. WARNING Inadequate cable size and over sized breakers can increase the risk of fire or damage connection cables and internal components.
Always On UPS Systems 4. BYPASS SYSTEMS LAYOUT DRAWINGS Figure 4.1 Front view of system with Door Closed Single Wide Figure 4.
Always On UPS Systems 5. BYPASS WIRING DIAGRAMS Figure 5.1 80kVA Bypass Schematic Figure 5.
Always On UPS Systems 6" 213 4" 4" BACK 9" CABLE ENTRANCE 1" 312 43 4" FRONT 12 3 " 16 BACK FRONT SIDE VIEW TOP VIEW OF BYPASS BASE 5" Terminal Block 22" Terminal Block 3" 14 4" 1" 82 CABLE ENTRANCE FRONT VIEW Figure 5.
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Always On UPS Systems 7. OPERATION INSTRUCTIONS WARNING: The UPS System must be in Maintenance Bypass Mode. 7.1. From UPS to Bypass Operation a. Place the UPS into Maintenance Bypass mode (See UPS Operators Manual or instructions on the front cover of the UPS System). b. Turn the Rotary Switch to the Test Position. Note: Power is still present at the UPS terminals at the Test Position. c. Shutdown the UPS. (Follow the UPS Shutdown Instructions on the front cover of the UPS System). d.
Always On UPS Systems 8. DIMENSIONAL DRAWING FRONT VIEW SIDE VIEW Figure 9.
Always On UPS Systems 9. CONTACT INFORMATION QA / Warranty Questions Always On UPS Systems Inc. 1 – 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext 209 Fax: (250) 491-9775 Email: qa@alwayson.com Website: www.alwayson.com Software Questions Always On UPS Systems Inc. 1 – 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext 204 Fax: (250) 491-9775 Email: webmaster@alwayson.com Website: www.alwayson.com Additional Purchases or Upgrades Always On UPS Systems Inc.
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