VISION II PROTM IMAGE PROCESSING HEADLAMP AIMER INSTRUCTION MANUAL AMERICAN AIMERS, INC 3529 WEST 6TH Ave.
Vision II ProTM Manual Introduction and Equipment Precautions Congratulations! You now have the world’s most advanced headlamp aiming technology available to the U.S. automotive aftermarket. The Vision II Pro™ Image Processing Headlamp Aimer provides factory-precise analysis to the automotive aftermarket. Precision laser positioning, high technology photometric analysis and computer quick calculations make the Vision II Pro™ the most accurate headlight aiming device available.
Vision II ProTM Manual Table of Contents Section One………………………………………….. 5 1.1 Unpacking & Inspection 1.2 Assembly Procedure 1.3 Select Language 1.4 Alignment Method 4.3 Alignment Track 4.4 Calibration Section Five………………………………………….. 21 5.1 Aim Lamps 1.5 Printer Option 5.2 Align Aimer (Vehicle Centerline) 1.6 Aimer Preparation 5.3 Set Bay Number 1.7 Activation Screen 5.4 Position Aimer To Lamp (Passenger Side) 5.5 Position Aimer To Lamp (Driver Side) 1.8 Select Measurement 1.9 Set-Up Aiming Bays 1.
Vision II ProTM Manual WARRANTY AND LIMITATION OF REMEDY Seller warrants that the items sold will be free from defects in material and workmanship for a period of one year from the date of purchase; provided, however, that Seller’s maximum liability and Buyer’s exclusive remedy, for any goods which are or become defective, shall be, at Seller’s option, the repair of the defective goods or the replacement thereof with conforming goods, f.o.b.
Vision II Pro Optical Headlamp Aimer Unpacking & Inspection UPON receipt open the boxes and check contents for any shipping damage. If necessary, notify carrier of damage and make a claim through the carrier. Check the Boxes for the following content: Box 1 Unpacking & Inspection 1.1 Box 2 - Boxed Base & Hardware Box 2 Boxed Base & Hardware Kit Note: Some components are shipped inside T-Base legs.
Vision II Pro Optical Headlamp Aimer Assembly Procedure 1.2.1 STEP 1. TOOLS REQUIRED When facing towards the front of the “T” base Front “T should be extending further to the left side than right to allow for center holes to align. (Picture 1) nt Picture 1 F ro 3/8” Allen Wrench ½” Socket ½” Box-end Wrench Torpedo Level T -B ase • • • • Extends Further Left 5” Hex Head Bolts Note: Large Hole on Top T-Base Rear Step 2.
Vision II Pro Optical Headlamp Aimer Step 5. MAST ASSEMBLY 1. Place Base on a sturdy flat Picture 5-1 Expansion surface. Pins The large hole in the Base must be in the up position. The shaft fits through this hole rotate the shaft until the two expansion pins align with the 1/2” x 1” Socket Head Cap Screw holes in bottom of Base. Holding shaft, turn Base on its side and install bolt and tighten completely. (Picture 5-1) Picture 5-2 2. After installing the Shaft, remove the “This Side Up” stickers.
Vision II Pro Picture 6 6. Place the Aimer Head over the top of the Mast. Align the guide rollers with the mast groove and pull down into position as shown. (Picture 6) Note: It is recommended to use two people for this step —1 person to hold the Mast from moving, and the other to put the Aimer Head on the Mast.
Vision II ProTM Manual SECTION ONE 1.3 SELECT LANGUAGE The Vision II ProTM has English set as its default language. However, if you would like to change the language to Spanish or French, you can easily do so by following these instructions. 1. Making sure the Aimer is off, press and hold Button 1; then turn the main power switch on. Continue pressing Button 1 until the language screen is displayed. 2. Select Language. This selection is automatically stored in memory.
Vision II ProTM Manual 1.4 ALIGNMENT METHOD There are two recommended methods to ensure the Vision II ProTM aimer is aligned with the centerline of the vehicle. The LASER ALIGNMENT method utilizes the on-board laser to align the Vision II ProTM unit with the vehicle centerline. The LASER ALIGNMENT method is the most widely used method and the Vision II ProTM is pre-set at the factory to this mode.
Vision II ProTM Manual 1.5 PRINTER OPTION If your aimer has the printer option, install the printer on the aimer back plate, use the two mounting screws provided. Plug the printer in on the control board located on the back of the unit. To activate the printer press and hold the On/Off switch on the printer. A lighted “on-line” light located on the printer will verify that the printer is operational. See instructions included with printer. 1.
Vision II ProTM Manual The Aimer Activation Code unlocks your Vision II ProTM Aiming System. Enter the activation code provided by American Aimers. The number to be changed is indicated with a red cursor. Using the plus/minus buttons change the number to the correct value, and then push next. The cursor will move to the next number, continue until all numbers are entered then press the Finish button. Once the activation code is entered, the aimer is ready for “On-Site” preparation.
Vision II ProTM Manual 1.9 SET-UP AIMING BAYS For aiming areas select floor surfaces that are reasonably level. Avoid extremes and variable slopes caused by floor drains. From OPTIONS screen, press BAYS button. 1.10 SET NUMBER OF BAYS This menu allows the operator to select from one to fifteen areas to be designated as aiming bays. Enter the number of separate aiming bays by pressing the “PLUS” and “MINUS” buttons.
Vision II ProTM Manual SECTION TWO 2.1 SET FLOOR SLOPE Since few shop areas have the same floor slope, the floor slope of each aiming bay must be individually measured and entered. A model G2 split image transit is provided to measure floor slope. This function allows changing the floor slope for each bay. To determine the floor slope of the aim bay area, use the G2 split image transit and target provided.
Vision II ProTM Manual 2.2 Conversion Chart CONVERSION CHART Degrees to Inches Degrees 1% Deviation Inches 0.1º +/- at 25 Feet 0.523" +/- 0.2º +/- at 25 Feet 1.046" +/- 0.3º +/- at 25 Feet 1.569" +/- 0.4º +/- at 25 Feet 2.092" +/- 0.5º +/- at 25 Feet 2.615" +/- 0.6º +/- at 25 Feet 3.138" +/- 0.7º +/- at 25 Feet 3.661" +/- 0.8º +/- at 25 Feet 4.184" +/- 0.9º +/- at 25 Feet 4.707" +/- 1.0º +/- at 25 Feet 5.230" +/- 1.1º +/- at 25 Feet 5.753" +/- 1.2º +/- at 25 Feet 6.
Vision II ProTM Manual 2.3 AIM OK WINDOW The AIM OK WINDOW defines the maximum allowable plus (+) or minus (-) measurement from zero of the horizontal and vertical aim axis at twentyfive (25) feet (7.6 meters). Lamps which measure within the allowable limits will register an “AIM OK” indicator at bottom of screen. At the “OPTIONS” screen press the “AIM OK” button, (Button 3).
Vision II ProTM Manual SECTION THREE 3.1 AREA/VEHICLE SETUP The aiming area floor should be relatively clean and dry with no unusually excessively uneven areas which could affect the positioning of the vehicle or aimer. Drive the vehicle to be checked into the aiming area, set the parking brake. Vehicle preparation should include the following: Remove ice or mud from under fenders. See that no tire is noticeably deflated. Check vehicle springs for sag or broken leaves.
Vision II ProTM Manual SECTION FOUR 4.1 SELF TEST This feature is a diagnostic routine initiated by the computer at power up. The computer checks various operation functions, active memory, calibration, any installed options and video system. The Vision II Pro™ is designed so that once the factory calibration has been performed the unit cannot become “un-calibrated” unless the unit has sustained physical damage. The calibration is checked as a part of the power-up self test.
Vision II ProTM Manual 4.4 CALLIBRATION PROCESS The Vision II ProTM has been calibrated at the factory. However, it is recommended that you verify calibration before using your headlight aimer for the first time and on a monthly basis. There are three things that get calibrated during this process (1) Internal Digital Level (2) Vehicle MissAlignment Sensor (3) Vehicle Centerline Laser. To get started, from the Main Menu select the Options button (5) then select the CAL button (4).
Vision II ProTM Manual STEP 4 Verify that the bubble in the level vial is still level. Then Verify the bezel calibration marks are perfectly aligned and the Laser dot is hitting both calibration targets, then push button (5) Save. The calibration is stored in the internal memory and the aimer is ready for use.
Vision II ProTM Manual SECTION FIVE 5.1 AIM LAMPS From the main menu, press the “AIM LAMPS” button (2). 5.2 ALIGN AIMER Roll the aimer to the center of the vehicle and activate the centering laser by pressing button (3). When the alignment laser is energized, the aimer will continue to beep and display the message “LASER ON” at the bottom of the monitor screen. Rotate the LCD display to position the laser dot on the centerline point of the vehicle on the windshield (Rear view mirror, Laser target).
Vision II ProTM Manual 5.3 SET BAY NUMBER The number displayed in the middle of the screen is the active bay. To change to a different aiming bay, press the “PLUS” button, to increase the value or the “MINUS” button to decrease the value until the desired aiming bay number is displayed. When the desired aiming bay number is displayed, press the “NEXT” button (5). The next screen will display “Position Aimer” and will energize the center lamp laser.
Vision II ProTM Manual If the printer option is installed, press the (PRINT) button (4). The operator can generate a printout of the current aim information. Press the “NEXT” button (5). The aiming cycle for that lamp is complete and the aimer displays instructions to move the aimer to the driver side lamp. NOTE: PRESSING THE “NEXT” BUTTON (5) ENERGIZES THE LAMP CENTERING LASER 5.
Vision II ProTM Manual SECTION SIX 6.1 GLOSSARY LISTING Activation Code - The numeric sequence used to activate the aiming unit. Activation Screen - The screen in which the activation code is entered into the aiming unit. Aerodynamic Headlamps - The type of headlamps that are specifically designed to fit the finished design of the front of the vehicle. These lamps are typically sloped away at the center and the bottom of the lamp. These lamps commonly have replaceable bulbs.
Vision II ProTM Manual Computer Image Processing - The technology that allows the computer to analyze a video image which has been translated into a digital signal. Counterweight - The counterweight, located inside the vertical Mast tube, is designed to balance the aim head for smooth movement and adjustment. Counterweight Cable - The cable connecting the counterweights to the aim head side mount.
Vision II ProTM Manual Optical Center of a Lamp - The point on the face of the lamp that represents the center of the reflective parabola of that lamp. Passenger Side -The right side, or where the passenger normally seated in a vehicle built for the United States. Printer - The optional component used to create a written copy of the aiming unit statistics. Self Tests - The software routine, run by the aimer CPU, which checks various functions of the computer and the video systems.
Vision II ProTM Manual 6.2 EQUIPMENT MAINTENANCE The Vision II ProTM Image Processing Headlamp Aimer has been designed to provide a lifetime of care free performance. Maintenance is limited to occasional lubrication of the base wheels with light machine oil such as SAE 10w or similar. The aimer housing lens should periodically be cleaned with an anti-static video screen cleaner, taking care not to allow any abrasive substance to come in contact with the lens.
Vision II ProTM Manual 6.4 EQUIPMENT SPECIFICATIONS 6.5 REPLACEMENT PARTS Vision II ProTM: Image Processing Aimer ELECTRICAL Freq. Input: 60 HZ Power: 120 VAC Order #82002 Includes Floor Track & Battery Charger Ships in Three separate boxes Height: 63 in. Printer: Optional Rechargeable Thermal Printer Order # 3-100-20 Includes Charger Size (Base): 24-1/4 in. X 22 in. Size (Aimer Head): 22 in. X 16 in. Head box weight 27 Lbs. Base box weight: 34 Lbs.