Installation guide

SENSORRAIL IIIE ADRL3TRK SERIES 8200-0593-02, REV. A
INSTALLATION GUIDE
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4. Pull the trolley along the entire rail until the
trolley and copper tracks exit the other end
of the rail.
IMPORTANT! While pulling the service
trolley, hand push the service block with the
tape attached to where it touches the spring
at the end of the rail. Remember, the tape
must face the start of the rail.
5. Detach the copper tracks from the trolley.
6. Cut the tape approximately 50cm (19.7in)
beyond the rail. This excess will be used as
a pull to manually retrieve the trolley if
control of the trolley is lost.
Note: DO NOT pull the tape; it can move the
stop block at the other end of the rail.
I. Bend excess copper at both ends of the rail.
1. Cut off excess track leaving 2cm (.8in) of
copper track out of the PVC holder at the
START and END of the rail.
2. At the start end of the rail, bend excess
copper track over the PVC holder to make
an “S” shape that will be used to connect
power and data crimp connectors.
WARNING! Ensure copper tracks
do not touch each other or any
part of the aluminum structure.
J. At the end of the rail, bend the excess
copper track over the PVC holder.
K. Remove the copper track installation/
retrieval tool from the rail.
7. Install Optical Stop Labels
Optical stop labels affix inside the rail nearest the
PVC holder to enable the trolley to recognize the
beginning and end of its route.
WARNING! Beginning and end optical
stop label locations are different.
Incorrect label application can cause a
hazardous situation.
WARNING! Stop labels are made of
special tape that enables the optical
sensor in the trolley to work. Do not use
any other tape.
Tools, Equipment, and Parts Required for
this Operation
• Proper lift equipment (scissor lift with extended
work platform is recommended)
• Roll of label tape (1) cut into three equal 2.5m
pieces.
Procedure
A. Affix the beginning stop label.
1. Cut 10cm (3.9in) from the length of the
beginning stop label.
2. Place this label above and adjacent to the
raised line in the first rail section.
Note: Keep the end of the label flush with
the start end of the rail. The other end of the
label should end 5cm (12.7in) from the spot
label.
B. Affix the two end stop labels.
These labels must:
• Be affixed adjacent to the raised line in the
last rail section; one above the line, the other
below it.
• Overlap the last rail junction by 3mm.
C. Remove the spot label ONLY
from the last
rail section.
Note: A spot label is applied during
manufacture at the end of each rail. If a spot
label is missing or improperly placed on any of
the rails, call Technical Support to report the
problem. Meanwhile, cut a new spot label the
same size as the old one from the roll of label
tape. Place the new label where the old one
should be.