Installation guide

SENSORRAIL IIIE ADRL3TRK SERIES 8200-0593-02, REV. A
INSTALLATION GUIDE
9 of 34
6. Insert Copper Tracks and
Trolley Stop/Retrieval Tool
Four copper tracks feed 27Vdc power and RS-232
data to the camera trolley. A track installation/
retrieval tool (supplied separately) is used to insert
copper tracks and can be used to retrieve copper
tracks for servicing.
Note: During this step, a trolley stop/retrieval
assembly is inserted and pulled into position.
CAUTION: Ensure copper tracks are not
bent or wavy when they are inserted into
the PVC holder. Bends or waves make
installation difficult and will affect
operation of the camera trolley.
Tools and Equipment Required for this
Operation
• Cutter, pliers
• Copper track
• Soldering iron
• Track installation/retrieval tool
(supplied separately)
• Trolley stop/retrieval assembly consisting of
1 service block, 1 spring, 1 M8 screw with nut,
and strapping tape.
Procedure
A. Install a spring and screw into the stop
groove at the end of the rail.
Insert the spring into the end of the rail. Then
thread an M8 nut on the screw. Install the screw
5cm (2in) from the end of the rail and tighten.
B. Attach strapping tape to a service block and
insert it into the stop groove at the start end
of the rail.
1. Fold the strapping tape 1.9cm (.75in) back
on itself. Then make a small hole in the
folded section using a soldering iron.
CAUTION: DO NOT punch a hole in
the tape; the material will break! Use
a soldering iron instead.
2. Remove the M3 screw from the service
block, and insert it through the hole in the
folded section of tape and into the block.
3. Tighten the screw to secure the tape.
4. Insert the service block with the tape
attached. Ensure the tape faces the start end
of the rail.
C. Insert the service trolley “handle first” into
the rail.
D. Assemble the reel that holds the rolls of
copper track.
1. Lay out the five supplied wheels on the
ground and insert six screws in one of the
wheels.
2. Place a copper roll on the wheel with the six
screws; then place another wheel on top of
the roll.
CAUTION: To prevent the copper
strip from unraveling from the roll,
DO NOT remove the tie wrap until
roll is clamped between two
wheels.
3. Repeat step 2 above for the next three rolls.
Use the fifth wheel and five bolts supplied to
clamp all the wheels together.
5. Bolt left and right axles to the wheels using
six bolts per axle. Ends of axles are marked
“L” for left and “R” for right.
E. Assemble the support structure that holds
the copper reel.
F. Insert the support structure into the starting
end of the rail.
Insert the structure into the grooves in the side
of the rail, and tighten it in place using the four
screws.
G. Place the copper reel onto the support
structure.
Place the left and right axles of the wheel
assembly into the slots of the support structure
and lock the axles in place. Looking into the
beginning of the rail, the left axle faces left.
H. Insert the copper track, and pull the tape to
the end of the rail.
1. Insert each copper strip into its respective
slot in the PVC holder.
2. Roll the service trolley over to the strips until
its four pins align with grab holes in the
copper tracks. Then shift the pins up against
the PVC and tighten them in place using the
two screws on the side of the trolley.
3. Temporarily insert the second service
block—slit first—into the stop groove to hold
the tape in place at the start end of the rail.