User guide
SENSORRAIL IIIE  8200-0593-03, REV. A 
SERVICE GUIDE
18 of 34 
CPU Board Replacement 
The trolley CPU board is installed in the bottom of 
the trolley. It is secured by the corner supporting the 
rear sliding contacts and by the RF antenna. 
The corner supporting contacts, rear sliding 
contacts, and antenna are held by two Allen screws 
behind the antenna. 
To remove the CPU board: 
1.  Remove the antenna from its support by 
removing the two bolts. 
2.  Detach the SMA connector from the antenna. 
3.  Remove the two Allen screws using an M6 Allen 
wrench to detach the bracket from the trolley. 
Pay attention to the sliding contacts. The 
connection wire can easily loosen. 
4.  On the CPU board, disconnect the main 
connector, power connector and the BNC for the 
video. Then pull out the board from its grooves. 
To install the new CPU board, reverse the above 
procedure. 
Replacing/Retrofitting Collectors, 
Wires, Brackets 
1.  Remove the trolley from the rail and carefully 
place it on its side. Locate the 4-pin connector, 
and mark the collector numbers on the trolley 
brackets so the wires can be replaced in the 
correct order. Wire labels should match the 
numbers marked on the brackets. 
Note: The picture shows bare aluminum 
brackets; the shipped product will be black. 
2.  Open the black cover and remove the old 
brackets using an Allen wrench. Leave the old 
collectors on their brackets. 
3.  Remove the number sleeves from the old wires 
and place them on the new wires. 
4.  Transpose the numbers recorded on the old 
brackets to the new brackets. 
5.  Install new mounting studs on the new brackets 
using M5 nuts. Snap the new collectors on the 
mounting studs. 
6. Install the new brackets, ensuring the Tx antenna 
mounts to the bracket that has three bends to 
hold the antenna at the correct height. 
The smaller bracket mounts on the other side of 
the trolley. 
BNC 
Connector 
Main 
Connector 
Power 
Connector 
SMA 
Connector 
CPU Board 
Antenna 
Sliding 
Contacts 










