OWNER’S MANUAL Safety, Installation, Maintenance, and Operation Model HV-60 Compressor Model SUH-132 Compressor Model SHD-132 Compressor ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. © 2007 Stellar Industries, Inc. Manual Part No.
Class 5 Compressor Manual Revisions Date of Revision Section Revised Description of Revision
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 General Specifications . . . . . . . . . . . . . . . . . . .2 Compressor System Description . . . . . . . . . . . .2 SHD-132 Drive System Description . . . . . . . . . .2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii Class 5 Compressor Owner’s Manual Introduction American Eagle Compressors are designed to provide safe and dependable service for a variety of operations. With proper use and maintenance, American Eagle Compressors will operate at peak performance for many years. This manual contains information vital to the safe use and efficient operation of this unit. Following the information provided within this manual can ensure the longevity of the compressor.
Safety Safety 1 This manual contains vital information for the safe use and efficient operation of this unit. Carefully read the operators manual before starting the unit. Failure to adhere to the instructions could result in serious bodily injury or property damage. Every American Eagle Compressor will provide safe and dependable service if operated according to instructions. Read and understand the safety precautions given in this manual and on the decals attached to the shields.
2 Class 5 Compressor Owner’s Manual Specifications Compressor System Description • Cast Iron Crankcase Casting • Heavy Ductile Iron Crankshaft • High Temperature Precision Pistons • Tapered Roller Bearings • Cast Aluminum Cylinder Heads • Stainless Steel Reed Valves • Heavy Duty Journal Bushings • Pulsation Manifold • Micro-honed Connecting Rods • Pressure Lubricated System • Oil Pressure Gauge SHD-132 Drive System Description • 16 GPM Hydraulic System • 3000 PSI System Pressure • All Steel P
Operation Operation 3 General Operation Notes Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it is not necessary to follow any break-in procedure, the following checks should be made before putting the unit into service and periodically during use. Before Start-Up Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil.
4 Class 5 Compressor Owner’s Manual Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed.
Installation Installation Compressor Installation 5 Component Installation This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Pulsation Chamber Assembly Torque and Procedure Chart Torque Value: 31 FT. LBS. Procedure: See Head Installation Procedure Section Head Assembly Torque Value: 31 FT. LBS.
6 Class 5 Compressor Owner’s Manual SHD-132 Installation Pump Assembly: The pump assembly may either be installed directly on the PTO or as an optional method, may be driven by a driveline from the PTO. Pump manufacturers provide specific installation information for their products and should be consulted if questions arise. PTO Assembly: Check with the PTO manufactures representative for specific instructions regarding your particular make, model, and year of vehicle.
Pressure Setting Instructions Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) Installation Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) - + - + Note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. Always set the kick out pressure setting first. 145 psi minimum/150 psi maximum. 2.
8 Class 5 Compressor Owner’s Manual Assembly Drawings Crankcase Group (Straight Shaft) 37 36 30 35 31 27 28 38 10 11 9 26 12 16 12 15 32 8 29 14 10 33 23 24 18 21 31 19 1 13 22 34 17 25 5 20 6 4 3 2 7 CRANKCASE GROUP ITEM PART 1 11878 2 C0055 3 C0057 4 C5416 5 C0058 6 C6273 7 C4841 8 11891 9 11890 10 11888 11 2 33 68 12 11889 13 11893 14 C0060 15 C0059 16 5 8 17 17 C0050 18 C6275 19 C0052 2 0 2 2 20 9 21 C0054 22 22 626 23 0 3 5 3 2 4 03 5 1 25 0485 26 118 8 5 2 7 2 6 03 3
Assembly Drawings Cylinder Group 7 3 6 11 4 5 10 9 5 12 1 8 12 2 CYLINDER GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART 11907 23369 11 87 7 23370 2 348 1 0523 0 3 35 23043 23044 2 30 42 1 188 4 36369 DESCRIPTION CONNE CTING ROD H V60 O/ S P IS T ON HV 60 CYL I N D E R H V6 0 PI STON PI N HV60 S NA P R I NG P I S T O N HV 6 0 WAS HER 0 .3 8 LOC K CA P S C R 0. 38 -1 6 X 1 .
10 Class 5 Compressor Owner’s Manual Head Group 8 9 7 6 15 17 5 12 11 13 10 4 3 2 1 HEAD GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART 9980 11897 9979 11894 C1586 C0040 5828 11898 11886 1 1 9 00 11901 11903 1 1 90 2 6684 C 0 29 1 2 38 75 26 03 2 14 16 DESCRIPTION GASKET C YL HE AD HV -60 VALVE PLATE ASSEMBLY HV60 GA SK ET CYL H EA D (V ALVE PLATE ) HV-60 H EAD A/ C HV 60 CAP SCR 0 .38-16X 1. 75 S H HE AD B OLT WA S H E R H D B O L T S TL WASHER LONG HD BOLT (BRASS) CA P S CR 0.
Head Options #11894 Aluminum Air Cooled Imbedded Filter & 1” Threaded NPT Discharge #11896 Aluminum Air Cooled 1” Threaded Inlet & 1” Threaded NPT Discharge Assembly Drawings #11895 Aluminum Water Cooled Imbedded Filter & 1” Threaded NPT Discharge #10381 Aluminum Water Cooled 1” Threaded Inlet & 1” Threaded NPT Discharge 11
12 Class 5 Compressor Owner’s Manual Flywheel Options 28688 14” B-DUAL GROOVE
13 SUH-132 Compressor Assembly COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 PART 10365 24096 4555 D1450 10155 D1273 DESCRIPTION CPRSR HV60W 88NP NIPPLE 1.00X5.00 SS 304 ELBOW 1.00 90 DEG BRASS NIPPLE 1.00XCLOSE BRASS 40-100 UNLOADER-CHECK VALVE NL-14 CONRDR FTG 1.00-0.75 BUSH RED BRASS QT Y . 1 1 1 1 1 1 ITEM 7 8 9 10 11 PART 10082 C2236 C6235 25450 C4665 DESCRIPTION MUFFLER EXHAUST AIR 0.50 NPT 1A328 FTG .75-.50 BUSH HEX BLK FTG BRASS ELL 90 DEG A/C HOSE 0.63X18.00 HOSE CLAMP #8 SS QT Y .
14 Class 5 Compressor Owner’s Manual Assembly Drawings SHD-132 Compressor Assembly COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART 10150 8498 0523 0335 10149 C6353 0351 23669 10078 D0793 D0791 10081 0345 10080 0525 0359 D1431 D1263 C5549 C3075 C4913 C4914 C6015 C4671 10087 DESCRIPTION BASE WLDMNT SHD 132 CPRSR HV60AI8NP WASHER 0.38 LOCK CAP SCR 0.38-16X1.25 HHGR5 BRKT COOLER MOUNT SHD132 WASHER 0.38 FLAT GR8 CAP SCR 0.38-16X1.
Hydraulics/Electrical SHD-132 Control Kit FAN GND LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH C B A HYDRAULIC MANIFOLD C B A COMPRESSOR (12V INPUT) GROUND SPEED CONTROL 15
16 Class 5 Compressor Owner’s Manual Hydraulics/Electrical Typical Hydraulic Circuit for Single Stage Pump with PN 30533 Multiple Components 16 Typical Hydraulic Circuit for Tandum (Two Part) Pump with PN 30532 Multiple Components
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE 17
18 Class 5 Compressor Owner’s Manual Replacement Parts Replacement Parts Overhaul Kit - P/N: 24098 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (2) Bearing Oil Seal (1) Oil- 2 Qt Inner Filter (2) Outer Filter (2) Gasket Set Complete - P/N: 11876 Ring Set Complete - P/N: 11906 Valve Plate Assembly - P/N: 24097 Consisting of: Valve Plate (1) Top Head Gasket (1) Bottom Head Gasket (1) Crankshaft With Bearings: Straight Shaft - P/N: 11887 Canister Filter - P/N: 22867 Call 800-321-3
19 Troubleshooting General Troubleshooting Problem Possible Cause Solution Compressor does not run No 12 Volt Power to Compressor Air reservoir full Hydraulic lines not connected Couplers or hoses blocked Air load against compressor Hydraulic pump not working Hydraulic motor not working Check valve leaking Check Fuse Drain and activate pressure switch Connect lines Locate and remove restriction Relieve air pressure Check flow and pressure settings Inspect and repair Disassemble, clean, and reinstall
20 Class 5 Compressor Owner’s Manual Troubleshooting 20 SHD-60 Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual.
21 Problem Compressor runs hot: Possible Cause Solution Low oil Level. Add oil if needed. Dirty intake filter. Inline check-valve leaking. Blown Head or Reed Valve Gasket. Compressor runs too slow: Malfunctioning reed valve. Speed control not working. Check for air hose leaks. Hydraulic system too hot. Power unit relief set too low. Hydraulic motor worn. Hydraulic flow too low. Compressor hesitates or stumbles at restart (115 PSI): Malfunctioning reed valves. Weak Hydraulic Pump.
22 Class 5 Compressor Owner’s Manual Problem Air Output low: (Air Pressure Low) Air pressure too low: Air pressure too high: Possible Cause Dirty air filter. Inspect and clean filter. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced. Insufficient torque on head bolts. Air line leaking. Air consumption exceeds Compressor capacity. Blowing oil from crankcase breather: Check air demand for items using the air supply.
® Limited Warranty Statement American Eagle warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts and Twelve (12) month repair labor The warranty period shall begin from the date recorded by American Eagle as the in-service date.
