Owner’s Manual Safety, Installation, Maintenance, and Operation Model SHD-60AF ® American Eagle, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-392-3015 Fax: 641-923-4889 www.americaneagleacc.com Subject to Change without Notification. © 2006 American Eagle Manual Part No.
Introduction American Eagle Compressors are designed to provide safe and dependable service for a variety of operations. With proper use and maintenance, American Eagle Compressors will operate at peak performance for many years. necessary for product improvement or commercial/production purposes. This right is kept with no requirement or obligation for immediate mandatory updating of this manual. This product manual is not intended as a training manual for beginners or unskilled operators.
Table of Contents Safety Page 3 Specifications Page 4 Operation Page 5 Maintenance Page 6 Installation Page 7 Assembly Drawings Page 13 Replacement Parts Page 18 Troubleshooting Page 19 Warranty Page 22 SHD-60AF Manual 3
Safety This manual contains vital information for the safe use and efficient operation of this unit. Carefully read the operators manual before starting the unit. Failure to adhere to the instructions could result in serious bodily injury or property damage. The SHD-60AF Hydraulic Air Compressor will provide safe and dependable service if operated according to instructions. Read and understand the safety precautions given in this manual and on the decals attached to the shields.
Specifications Drive System Description • 10 GPM Hydraulic System • 1800 PSI System Pressure • 2500 PSI Pressure Relief Setting • 12 VDC Solenoid Control Valve • All Steel Plumbing W/ JIC Fittings • 165 Sq. In.
Operation Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it is not necessary to follow any break-in procedure, the following checks should be made before putting the unit into service and periodically during use. Before Start-Up Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil.
Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. Stellar Industries recommends that these service intervals be followed.
Installation COMPONENT INSTALLATION This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Pump Assembly: The pump assembly may either be installed directly on the PTO or as an optional method, may be driven by a driveline from the PTO.
Hydraulic System: The hydraulic system consists of the pump, oil reservoir, filters and hoses. Installed on the compressor is a valve block assembly that controls the flow to the hydraulic motor. To this block, a 1/2” high-pressure hose must be attached. This hose comes from the hydraulic pumps pressure side. A 3/4” minimum lowpressure return line is connected to the oil cooler outlet and is routed to the oil reservoir.
Compressor Pressure Switch Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) - + - + Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) Note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. Always set the kick out pressure setting first. 145 psi minimum/150 psi maximum. 2.
Typical Hydraulic Circuit for Single Stage Pump with PN 30533 Multiple Components Typical Hydraulic Circuit for Tandum (Two Part) Pump with PN 30532 Multiple Components SHD-60AF Manual 11
Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE SHD-60AF Manual 12
Assembly Drawings Compressor Assembly COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART B0820 15967 13523 C4703 C3480 C4779 C4781 C4492 C6353 C0944 0347 0523 0335 B0682 0351 C1129 C6145 C3558 C6379 C4766 C2322 0521 0483 C4914 C4499 C4961 C4671 C4501 C2297 C4498 C4954 DESCRIPTION BASE WLDMNT SHD 60 MOTOR MNT SHD 60 & SHD 43 CPRSR V480CT66NP KEY WOODRUFF 5/32 X 3/4 #8 COUPG HYD CPRSR TAPER COUPG SPIDER SUL 99 BLUE URETHANE COUPLING LOVEJOY 5/8
Control Kit FAN GND LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH C B A HYDRAULIC MANIFOLD C B A COMPRESSOR (12V INPUT) GROUND SPEED CONTROL SHD-60AF Manual 14
Crankcase Group 39 36 37 31 6 5 35 33 7 9 32 2 10 11 30 34 8 28 1 4 18 19 13 14 26 3 15 27 12 16 29 17 20 24 21 38 23 25 22 CRANKCASE GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PAR T C1174 5822 582 1 C1164 22834 C0856 C0855 5820 5 8 17 C0060 C0059 C005 0 C6275 DESCRIPTION C RA N K C A S E V 480 / 36 0 GA SK ET BE ARI NG CARR IER -V 48 0 (.
Cylinder Group 8 7 6 5 4 1 5 11 10 12 2 9 3 12 CYLINDER GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART C0047 C6364 5767 C6367 C6273 C6360 0522 C0922 5827 32931 3 2 93 0 36368 DESCRIPTION QTY. CYLINDER GASKET 2 2 CONNE CTI NG ROD 200 /V4 80 O/S PI STON 200/ V480 2 PI ST ON P IN 20 0/ V48 0 2 SNA P RI NG PI STON PI N N5000-62 4 C YL IN D E R V4 8 0 1 W ASHER 0.31 LOC K 6 C A P S C R 0 .3 1-1 8 X 1 .
Head Group 5 HEAD GROUP 4 9 ITEM 1 2 3 4 5 6 7 8 9 3 2 PART DESCRIPTION QTY. 15195 HEAD A/C THD INTAKE V480 O/S 1 C1586 CAP SCR 0.38-16X1.75 SH HEAD BOLT 4 C0040 WASHER HD BOLT STL 1 5828 WASHER LONG HD BOLT (BRASS) 1 C1582 CAP SCR 0.38-16X3.
Replacement Parts Overhaul Kit - P/N: 5380 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (1) Bearing Oil Seal (1) Oil- 1 Qt Inner Filter (2) Outer Filter (2) Gasket Set Complete - P/N: C6363 Ring Set Complete - P/N: C6365 Valve Plate Assembly - P/N: D1489 Consisting of: Valve Plate (1) Top Head Gasket (1) Bottom Head Gasket (1) Crankshaft With Bearings: Tapered Shaft - P/N: 23874 Call 800-321-3741 to Order SHD-60AF Manual 18
Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual. Note: To Operate, the American Eagle SHD60AF Compressor needs 10 GPM and 1800 PSI System Pressure.
Problem Possible Cause Solution Compressor runs hot: Dirty intake filter. Clean filter assembly. Low oil Level. Add oil if needed. Inline check-valve leaking. Disassemble, clean, and re-install. Blown Head or Reed Valve Gasket. Replace Gasket. Malfunctioning reed valve. Inspect, clean or replace valves. Speed control not working. Check power supply and readjust. Check for air hose leaks. Tighten any hose fitting leaking. Hydraulic system too hot. Reservoir too small. Add cooler to system.
Problem Possible Cause Solution Air Output low: (Air Pressure Low) Dirty air filter. Inspect and clean filter. Insufficient torque on head bolts. Tighten bolts to required torque. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced. Air line leaking. Inspect and tighten loose hoses. Air consumption exceeds Compressor capacity. Check air demand for items using the air supply. Air pressure switch set incorrectly.
® Limited Warranty Statement American Eagle warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts and Twelve (12) month repair labor The warranty period shall begin from the date recorded by American Eagle as the in-service date.
