Installation and Operation

ManualsBrandsAmerican Outdoor Grill ManualsBarbecue50 Inch Freestanding Gas Grill with 432 sq. in. Cooking Surface, 2 16,000-BTU Primary Burners, Analog Thermometer and Stainless Steel Construction: Natural Gas, "T" Series

IMPORTANT:

READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂ ame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

gas supplier or the ﬁ re department.

WARNING:

1. Do not store or use gasoline or other

ﬂ ammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

CODE AND SUPPLY REQUIREMENTS: This

grill must be installed in accordance with local

codes and ordinances, or, in the absence of local

codes, with the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), or Natural Gas and

Propane Storage and Handling Installation Code

(CSA-B149.1).

This appliance and its dedicated manual shutoff

valve must be disconnected from the gas-supply

piping system when testing the system at pressures

in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-

supply piping system by closing its dedicated

manual shutoff valve during any pressure testing

of the gas-supply system at pressures up to and

including ½ psig (3.5 kPa).

All electrical outlets in the vicinity of the grill must be

properly grounded in accordance with local codes,

or, in the absence of local codes, with the National

Electrical Code, ANSI/NFPA 70, or the Canadian

Electrical Code, CSA C22.1, whichever is applicable.

Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

INSTALLER: Leave these instructions with consumer.

CONSUMER: Retain for future reference.

WARNING:

Improper installation, adjustment, alteration,

service, or maintenance can cause injury

or property damage. For proper installation,

refer to the installation instructions. For

assistance or additional information, consult

a qualiﬁ ed professional installer, service

agency, or the gas supplier.

Proper operation of your grill

requires prompt and periodic

maintenance. See the CARE &

CLEANING section for details.

Certiﬁ ed to: ANSI Z21.58b-2012

CSA 1.6b-2012

09-06

American Outdoor Grill • PO Box 4053 • La Puente, CA 91747

WARNINGS AND SAFETY CODES

INSTALLATION

INSTRUCTIONS AND

OWNER’S MANUAL

REV 0 - 1412011100

L-C2-438

STAND-ALONE OUTDOOR

GAS GRILLS

24, 30, & 36 "L" Series

Summary of content (34 pages)

PAGE 1
STAND-ALONE OUTDOOR GAS GRILLS 24, 30, & 36 "L" Series INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. WARNINGS AND SAFETY CODES DANGER: IF YOU SMELL GAS: 1. 2. 3. 4. WARNING: 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2.
PAGE 2
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE GRIL EXTÉRIEUR DE GAZ DU PORTABLE IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION SÛRETÉ ET CODES D’AVERTISSEMENT DANGER: AVERTISSEMENT: SI VOUS SENTEZ LE GAZ : 1. Coupez le gaz à l’appareil. 2. Éteignez-vous n’importe quelle flamme nue. 3. Ouvrez le couvercle. 4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz. 1.
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TABLE OF CONTENTS 1 3 4 6 6 7 8 8 8 9 10 10 11 11 11 11 13 14 15 17 19 19 19 20 21 22 22 23 24 25 26 26 27 30 30 31 32 33 34 WARNINGS AND SAFETY CODES ELECTRICAL SAFETY PARTS LIST MODEL SPECIFICATIONS BUILT-IN GRILL WIRING DIAGRAM* STAND-ALONE GRILL DIMENSIONS TABLE GRILL MAINTENANCE AND SAFETY INFORMATION ELECTRICAL CONNECTIONS LIGHT SWITCH INSTALLATION REQUIREMENTS ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW EXHAUST REMOVAL INSTALLATION LOCATION PREPARATION WHEELS AND CASTERS CONNECT THE GAS SUPPLY
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PARTS LIST IMPORTANT This AOG oven and backburner (if equipped) are fully pre-assembled and tested at the factory. 1 DO NOT attempt to remove the oven and backburner from the barbecue prior to or during installation or damage to the connecting gas line and ignitor wiring may occur. The plastic straps that secure the oven to the barbecue unit must be removed and discarded prior to lighting. 2 4 Replacement parts can be ordered from your local AOG dealer.
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PARTS LIST (Cont.) 24" Item Description Part No. 30" Qty. Part No. 36" Qty. Part No. Qty. 1. Stainless cooking grid (set of 2 or 3) 24-B-11 1 30-B-11 1 36-B-11 1 2. Vaporizer panel 24-B-05 2 30-B-05 3 36-B-05 3 3. Main burner 24-B-06 2 24-B-06 3 24-B-06 3 4. Infrared burner* IRB-18 1 IRB-18 1 IRB-18 1 5. Backburner* 24-B-17T 1 24-B-17T 1 36-B-17T 1 6. Thermometer 24-B-10 1 24-B-10 1 24-B-10 1 7. Oven lid 24-B-25 1 30-B-25 1 36-B-25 1 8.
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PARTS LIST (Cont.) ROTISSERIE KIT (if equipped) 2 1 3 4 24" Item Description Part No. 30" Qty. Part No. 36" Qty. Part No. Qty. 1. Stainless steel motor 24-B-32 1 24-B-32 1 24-B-32 1 2. 24-B-18 1 24-B-18 1 24-B-18 1 3. Spit prongs (set of 2) Spit rod 5/8" hex 24-B-33 1 30-B-33 1 36-B-33 1 4.
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MODEL SPECIFICATIONS (Cont.) MODEL SPECIFICATIONS TABLE Table 1 Main burner quantity N/P orifice drill size Backburner* N/P orifice drill size Sideburner* N/P orifice drill size Infrared searing burner* N/P orifice drill size 24" 30" 36" 2 1.82mm / 1.16mm 3 #50 / 1.16mm 3 #49 / #56 #53 / #64 #53 / #64 #52 / #62 #53 / #63 #53 / #63 #53 / #63 1.82mm / 1.16mm #50 / 1.16mm #49 / #56 120VAC / 0.
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GRILL MAINTENANCE AND SAFETY INFORMATION 1. The outdoor grill and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. blue). If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. A proper flame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT). 2.
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INSTALLATION REQUIREMENTS Installation must be performed by a qualified professional service technician. Combustible This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under any overhead construction. DO NOT use this grill in or on a recreational vehicle or boat. Min. 18" Important: The grill is not insulated. Refer to the information below to ensure all required clearances are met.
PAGE 10
INSTALLATION REQUIREMENTS (Cont.) The control panel MUST remain removable for servicing and air shutter adjustment (see PARTS LIST). INCORRECT Rear oven lid vent THIS UNIT MUST NOT BE LOCATED IN A FULLY ENCLOSED AREA OF ANY KIND. ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW Proper airflow (Fig. 10-1) MUST be maintained for the grill to perform as it was designed. If airflow is blocked, overheating and poor combustion will result. Do not block the 1" (2.
PAGE 11
INSTALLATION LOCATION PREPARATION Prepare a flat, level surface capable of supporting the weight of the stand-alone grill and convenient to the gas supply if connecting to a gas line. WHEELS AND CASTERS LOCK To lock a caster press down on the left lever until it stops and the caster will not turn. To unlock, press down on the right lever. UNLOCK Fig. 11-1 CONNECT THE GAS SUPPLY Always ensure the orifices and regulator (if equipped) are set for the gas type your unit is to be installed to.
PAGE 12
INSTALLATION (Cont.) INSTALL THE VAPORIZER PANELS Place the vaporizer panels directly onto the studs on the burners. The panels allow heat from the burners to be evenly distributed throughout the cooking area. The panels are stainless steel and will heat and cool quickly, making your barbecue very responsive to the changes you specify in grill temperature. They are rust resistant and may be cleaned with standard oven cleaners. Some discoloring will be seen with use.
PAGE 13
INSTALL THE SIDEBURNER SHELF (IF EQUIPPED) This shelf comes separate from the grill for convenience in shipping. The sideburner shelf must be installed using the following instructions before hooking up the grill to a gas source. Shelf Venturi tube Shelf Insulator Ignitor wire Screw AirAir shutter shutter Screw Hole Brass Brass Fig.Fig. 13-1 13-1 INSTALL THE SIDEBURNER SHELF 1. Remove the protective plastic from the grill, sideburner, and sideburner lids by carefully peeling it off with your fingers.
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RIGID SHELF INSTALLATION This barbecue barbecue comes comeswith withtwo one(2) rigid shelf that that must rigid shelves be attached. It can be attached using the four support must be attached. These can be attached using the screws provided andprovided a Phillips-head screwdriver. four support screws and a Phillips-head screw driver. Important: Take caution to not cross-thread tightening Important: when Take caution to the notscrews. cross-thread when tightening the screws. 1.
PAGE 15
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve.
PAGE 16
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE IMPORTANT POUR VOTRE SÛRETÉ LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE. En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.
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IDENTIFICATION OF GRILL CONTROLS Right main burner control knob Ignition switch Backburner control knob (if equipped) Sid eB urn er Ign itio n Sideburner control knob (if equipped) Control panel screw(s) Left main burner control knob Drip tray Light switch Lig ht s Fig.
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ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE) Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité. ÉCLAIRAGE ÉLECTRONIQUE Note: ÉCLAIRAGE MANUEL Le unité doitélectronique être relié à la puissance 120VAC pour L’éclairage exige une batterie installée l’éclairage électronique. de 9 volts avec une bonne charge. RRN O SUTU TO ATTENTION: Attendez toujours cinq (5) minutes le gaz pour se dégager après que n’importe quelle 1.
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LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting, and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING Note: Electronic lighting requires an installedpower 9-volt This unit must be connected to 120VAC battery with a lighting. good charge. for electronic 1. Open lid(s) or remove cover(s) from burner(s) to be lit. CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt. 2.
PAGE 20
OPTIONAL INFRARED BURNER OPERATION The infrared (IR) searing burner (optional) cooks with WARNING a powerful radiant heat. Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled tool or heat resistant gloves. Cover SIDE VIEW (with cover on) Ignitor electrode NO foreign objects Drippings and other Airborne liquids dust or grease Ignitor electrode Fig. 20-1 Cover Food particles or debris OFF HI LIGHT Fig.
PAGE 21
ROTISSERIE INSTRUCTIONS (IF EQUIPPED) CAUTION: WHEN USING THE BACKBURNER; KEEP THE OVEN LID CLOSED TO PREVENT HEAT LOSS, PROVIDE PROPER CONVECTION, AND PROVIDE PROPER VENTING. THIS WILL ENSURE EVEN COOKING TEMPERATURES. 3. Slide the left spit prong onto the rod (and tighten), the meat onto the rod and into the prong, followed by the right spit prong onto the rod and into the meat. Tighten the right spit prong. Be sure the meat is centered and balanced as well as possible. 4.
PAGE 22
ACCESSORIES GRILL BRUSH (optional) THE VAPORIZER PANEL(S) WARMING RACK (if equipped) Purchase a Fire Magic® stainless-steel grill brush (sold The warming rack (Fig. 22-2) is packed separately. Place each vaporizer panelgrill directly on a burner or burner separately) to keep your cleaner. It comes with pair.
PAGE 23
DRIP TRAY The drip collection system in this barbecue is part of the unit’s main frame and is located below the burners. The drip collector has slots that will allow excess drippings to fall through during cooking, while separating the firebox from the drip tray. Clean the drip tray after each use. The drip collector allows you to brush or scrape residue from the barbecue’s inner liner into the drip tray.
PAGE 24
CARE & CLEANING APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT. The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits. Wipe with grain INTERIOR THE BURNER PORTS AND CARRY-OVER PORTS/ SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION. Fig. 24-1 - Wipe with grain Remove the burner (see orifice changing instructions) and clean the ports and slots as required.
PAGE 25
REPLACING HALOGEN BULBS Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill. 5. Wearing a pair of gloves, reach into the fixture, gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb come all the way out. To replace any oven light, follow the instructions below. Important: ONLY REPLACE WITH 12V / 10 WATT HALOGEN BULB(S). WARNING Important: Bulb is halogen. DO NOT TOUCH with bare hands.
PAGE 26
CHECKING AND CONVERTING GAS TYPE This unit comes from the factory configured for one type of gas, as marked on the label located behind the control panel, or on the interior of the unit’s enclosure. A certified kit is available from the manufacturer to convert your appliance from natural gas to L.P. or vice versa. Contact your dealer for ordering information. The professional installer must reference the steps below for conversion information.
PAGE 27
CHECKING/CONVERTING THE BURNER ORIFICES MAIN BURNER ORIFICE SIZE CHECKING/ CONVERSION Before beginning, make sure you have the proper tools for the task. This task requires: • a #2 Phillips-head screwdriver • a 1/2" deep socket nut driver Note: It may be necessary to remove the rotisserie rod before beginning this procedure. 1. Remove cooking grids & vaporizer panels from the barbecue. 2. Locate the burner.
PAGE 28
CHECKING/CONVERTING THE BURNER ORIFICES (Cont.) ADJUSTING YOUR BARBECUE Important: This appliance may not light or heat evenly or cook properly unless the air shutters are adjusted following installation (see AIR SHUTTER ADJUSTMENT section). Burner air shutters are easily accessed by removing the control panel. See the CONTROL PANEL REMOVAL section for access.
PAGE 29
CHECKING/CONVERTING THE BURNER ORIFICES (Cont.) c. Carefully pull the left end of the backburner forward until the burner can be moved to the left pulling it free from the orifice located on the right side (see Fig. 29-1). 3. Carefully lift the infrared burner from the burner support and out from the hole in the forward fire wall (see Fig. 29-3). d. Using a 3/8" socket, remove the orifice from the orifice holder and check the number stamped on the face. Removing / inserting infrared burner. 2.
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CHECKING/CONVERTING THE BURNER ORIFICES (Cont.) 7. After checking the orifice drill size or replacing the orifice, replace the infrared burner over the orifice fitting, sliding it forward, from behind the forward fire wall, so the orifice is centered inside the burner gas inlet, and set it gently onto the burner support. The tabs on the bottom back of the burner must each fit through their respective slots in the burner support. This is critical to the safe function of the barbecue. 8.
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CONTROL PANEL REMOVAL To open the control panel: 1. Turn the control knobs to the OFF position. 2. Pull the control knobs from their stems and set them aside. 3. Using a Phillips screwdriver, unscrew the control panel fastener screws (located on the sides of the control panel). Retain the screws for later re-installation. 4. Carefully open the control panel by lifting and pulling the control panel from the frame. Important: When opening, take caution to not damage any wiring.
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NOTES PAGE Please use this page to record any information about your unit that you may want to have at hand.
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TROUBLESHOOTING If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer. PROBLEM POSSIBLE CAUSE CORRECTION 1a) System reset: Disconnect (wait 10 minutes minimum) and reconnect power to unit. With lights OFF, test ignition.
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WARRANTY AMERICAN OUTDOOR GRILL LIMITED WARRANTY American Outdoor Grill warrants your grill to be free from defects in material and workmanship. American Outdoor Grill stainless-steel burners are warranted for FIFTEEN (15) YEARS. All other American Outdoor Grill parts are warranted for TEN (10) YEARS. (Except as noted below.) American Outdoor Grill infrared burners and vaporizer panels are warranted for THREE (3) YEARS.