AIS® 3000 10-40kVA 400V Site Preparation and Installation Manual
AIS® 3000 10-40kVA 400V Site Preparation and Installation Manual www.a pc.com www.a pc.com IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.
Contents Safety .....................................................................1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction ............................................................
Floor Anchoring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 17 Hole positions for floor anchors (stand-alone Enclosures) . . . . . 17 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Wiring to EPO and Optional Equipment . . . . 39 Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . 39 Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 40 XR Enclosure, APC Maintenance Bypass Panel, and Generator Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 41 General Charge Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Smart-UPS® VT 10-30kVA, 208V, Site Preparation and Installation – 990-1598
Safety SAVE THESE INSTRUCTIONS This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and Batteries. Symbols used in this guide WARNING! Risk of electric shock. CAUTION! Read this information to avoid equipment damage. Indicates important information. Indicates that more information is available on this subject in a different section of this manual. Indicates that more information is available on the same subject in a different manual.
Safety – SAVE THESE INSTRUCTIONS Environmental symbols Temperature Ventilation requirements Humidity Dust/Fumes Altitude General safety WARNING! All electrical power and control wiring must be installed by a qualified electrician and comply with local and national codes. WARNING! When connected, the UPS contains energy from both AC and DC sources. If the UPS has dual mains supply, be aware of the two AC supply sources.
Safety – SAVE THESE INSTRUCTIONS WARNING! When replacing a Battery Unit, replace with the same number of the: APC SYBT1 (always replace a whole Battery Module (4 Battery Units) at a time). WARNING! Only trained personnel familiar with the construction and operation of the equipment and the electrical and mechanical hazards involved, may install and remove system components. CAUTION! Wait until you are ready to power up the system before installing Battery Modules in the UPS.
Introduction Welcome to the Site Preparation and Installation Manual for the AIS® 3000. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical and mechanical installation.
Introduction – SAVE THESE INSTRUCTIONS For more information on APC products and services, visit us at www.apc.com Most illustrations show 523mm Enclosures but apply to both Enclosure sizes. Any differences between the two Enclosure sizes will be addressed in the manual.
UPS Family Range and Components 352mm Enclosures ! Output Pwr Zone Probe 10/100Base-T Reset AP9619 10/100 Network Management Card EM Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT www .apc.
Introduction – UPS Family Range and Components System sizes, part Nos., number of Battery Modules and weights Height (identical for all Enclosure sizes) 1490mm Depth (identical for all Enclosure sizes) 854mm Installed weight Installed weight System Size/ Enclosure width APC Part No. kg APC Part No. kg 10kVA 352mm ISVT10KH1B2S 308.7 ISVT10KH2B2S 404.7 10kVA 523mm ISVT10KH1B4S 345.4 ISVT10KH2B4S 441.4 10kVA 523mm ISVT10KH3B4S 537.4 ISVT10KH4B4S 633.4 15kVA 352mm ISVT15KH2B2S 404.
Introduction – UPS Family Range and Components Battery Module One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure). Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT Serial: Model: BATTE RY UNIT 4 x 24kg Front Panel overview www .apc .com www .apc.
Introduction – UPS Family Range and Components Stabilizing Bracket Always install the Stabilizing Brackets on the 352mm Enclosure (shipped with the UPS) to enhance the stability of the Enclosure.
Introduction – UPS Family Range and Components User interface ! Output Pwr Zone Probe 10/100Base-T Reset 10/100 AP9619 Network Management Card EM Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Display: user-control interface used to configure the functionality, monitor the system, set alarm thresholds, and to provide audible and visual alarms.
Introduction – Options Options Battery Securing Bracket and Floor Anchoring In seismic areas, each Battery Module must be secured with a Battery Securing Bracket.
Extended Run Battery Enclosure (XR Enclosure) and Battery Module XR Enclosure with Front Panel Battery Module 1490mm Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc.
Introduction – Options Part Numbers for XR Enclosures XR Enclosure Enclosure with DC breaker, DC fuses and 2 Battery Modules (expandable to 6) ISVTBXR2B6S Enclosure with DC breaker, DC fuses and 6 Battery Modules ISVTBXR6B6S Enclosure with DC fuses and 2 Battery Modules (expandable to 6) ISVTXR2B6S Enclosure with DC fuses and 6 Battery Modules ISVTXR6B6S Part Number for Battery Module Battery Module Battery Module SYBT4 AIS® 3000 10-40kVA, 400V, Site Preparation and Installation Manual – 990-2258
Introduction – Options Maintenance Bypass Panels with Power Distribution Capability Further details on APC Maintenance Bypass Panel (MBP) with Power Distribution Capability are available on www.apc.com. MBP (wall-mount) 949mm 750mm 190mm The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system. It is also used to bypass the utility power around the UPS instead of through the system, e.g. when UPS maintenance is carried out.
Site Preparation Installation Space Requirements Allow for enough working space behind the Enclosure for electrical work to be carried out (e.g. if you want to connect an XR Enclosure at a later stage).
Site Preparation – Installation Space Requirements Clearance for stand-alone 352mm Enclosures (A) (B) UPS (C) (D) Stabilizing Bracket, left and right (F) (E) Space requirements mm Minimum clearance above UPS (A) 0 UPS depth (B) 854 UPS width 352 Minimum free rear space for ventilation* (D) 100 Minimum front clearance (E) 1000 No side clearance required (add width of Stabilizing Bracket for floor anchoring if applicable)* 0 Stabilizing Bracket width 85 Total installation depth, inclusiv
Floor Anchoring Preparation If floor anchoring and battery securing is required in your area, read this section. If not, proceed to Operating Environment. However, if you install a 352mm Enclosure, it must always be equipped with the Enclosure Stabilizing Bracket for enhanced stability (not necessary to bolt the Enclosure Stabilizing Bracket to the floor in non-seismic areas).
Site Preparation – Floor Anchoring Preparation Recommended minimum number of floor bolts per Enclosure: 4 (1 in each corner). Recommended floor bolt size: 8mm. Floor Anchoring procedure described in the Installation section of this manual.
Operating Environment Operating conditions Install the UPS in an indoor, temperature-controlled area, free of conductive contaminants. Temperature Range: 0° to 40°C Keep Ventilated Front-to-Rear Airflow (see space considerations) Relative Humidity: <95% Non-condensing No Conductive Dust or Corrosive Fumes Altitude derating table: 1000m: 100% load 1500m: 95% load 2000m: 91% load 2500m: 86% load 3000m: 82% load Heat dissipation UPS size kW at fully charged batteries 10kVA 0.5 15kVA 0.75 20kVA 1.
Site Preparation – Operating Environment Recommended source connections The UPS must be supplied from a 400Y/230V 4W + GND 50Hz source. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. See also Recommended Wiring for a 30°C Temperature Environment.
Site Preparation – Operating Environment Recommended current protection AC output over-current protection and AC output disconnect must be provided by the customer.
Site Preparation – Operating Environment Minimum setting of breakers for 10kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 2kA 1.7kA 9kA <10ms 1 800% overload bypass operation - 121.5A 121.5A 500ms 150% overload normal/battery operation - - 22.8A 30s 125% overload normal/battery operation - - 19A 60s Continuously 16.4A 16.7A 16.7A ∞ Note 1: For the output value, the short-circuit-level is indicated.
Site Preparation – Operating Environment Minimum setting of breakers for 20kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 2.5kA 2.3kA 9kA <10ms 1 800% overload bypass operation - 244A 244A 500ms 150% overload normal/battery operation - - 45.6A 30s 125% overload normal/battery operation - - 38A 60s Continuously 32.5A 33.4A 33.4A ∞ Note 1: For the output value, the short-circuit-level is indicated.
Site Preparation – Operating Environment Minimum setting of breakers for 40kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 3 kA 2.3kA 14 kA <10 ms 1 800% overload bypass operation - 487A 487A 500ms 150% overload normal/battery operation - - 91.2A 30s 125% overload normal/battery operation - - 76A 60s Continuously 65.6A 66.9A 66.9A ∞ Note 1: For the output value, the short-circuit level is indicated.
Site Preparation – Operating Environment EPO switch wiring The UPS must be connected to either a dry contact or a 24VDC Emergency Power Off (EPO) switch. See EPO wiring options in this manual.
Basic Wiring Overview AC input power DC power Communication Interface EPO AC power (output) XR Enclosure(s) (Optional, 4 Max.) UPS Maintenance Bypass Panel (Optional Equipment) Input power APC recommends that you request a wiring diagram from the electrician after completed electrical installation. A wiring diagram is useful for subsequent service and troubleshooting.
Site Preparation Checklist System components. Have you – determined minimum battery runtime requirement based on load (kW and kVA) and selected the correct XR Enclosures (ISVTBXR2B6S, ISVTXR2B6S, ISVTBXR6B6S, ISVTXR6B6S) and Battery Unit (SYBT1). Always install a whole Battery Module (4 Battery Units) at a time. considered Service Program or Extended Warranty plan? Site Preparation.
Electrical Installation Total-Power-Off Procedure WARNING! Risk of electric shock - parts inside the UPS and XR Enclosure are energized from the battery supply even when the AC power is disconnected. Before electrical installation begins, follow the Total-Power-Off procedure to completely de-energize the system.
Electrical Installation – Total-Power-Off Procedure WARNING! Correct lock-out procedures at mains breaker must be followed. If necessary, install a padlock. Refer to Seismic Anchoring in the Electrical Installation Manual for instructions on how to remove Seismic Battery Brackets (if applicable).
Front Panel Removal Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc.com www .apc.com To remove a Front Panel, use a coin or similar, and turn the 2 black lock devices away from the Display to horizontal level.
Electrical Installation – Front Panel Installation Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc.com www .apc.com To install a Front Panel, insert the two guide taps positioned at the bottom of the Front Panel into the two slots at the bottom of the Enclosure.
System-Electrical Information WARNING! All electrical power and power control wiring must be installed by a qualified electrician, and must comply with local and national regulations for maximum power rating. 10kVA 8 kW 15kVA 12 kW 20kVA 16 kW 30kVA 24 kW 40kVA 32kW Input voltage (V)/per phase 3x400/ 230V 3x400/ 230V 3x400/ 230V 3x400/ 230V 3x400/ 230V Input current (nominal) (A) 12.4 18.6 24.8 37.2 49.6 Maximum input current (continuous, at minimum mains voltage)/per phase 13.6 20.
Electrical Installation – System-Electrical Information Source connections WARNING! The UPS must be supplied from a 400Y/230V 4W + GND 50Hz source. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. For recommended source connections, see The Site Preparation section. CAUTION! The installation must comply with all local and national codes.
Wiring Make sure the UPS is in its location of use before wiring begins. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection (N) is present. Power terminal lug diameter: minimum 6mm. Torque value: 5Nm If floor anchoring is required, attach the Floor Anchoring Brackets to the UPS now. Follow step 1 under Floor Anchoring (Option). Please leave a copy of your wiring diagram with the customer to facilitate maintenance and troubleshooting.
Input/Output Wiring – Single Mains (default) The UPS is designed for both single (default) and dual mains installations. Carry out the TotalPower-Off Procedure, and follow the below steps to install the UPS in a single-mains installation. The illustrations show a 523mm Enclosure, but installation procedures are identical for 352mm Enclosures). Wiring procedure - single mains N N Loosen the 6 M4x13 screws from the cover for the cable termination area on the rear, and remove.
Electrical Installation – Input/Output Wiring – Single Mains (default) Plate covering cable termination area Neutral Input cables Output cables N L2 L3 L2 Batt+ N Batt– L1 N L1 L3 PE cables Attach input cable lugs on L1, L2 and L3 input busbars (left side in the UPS), using the provided M6 hex screws. Attach output cable lugs on L1, L2 and L3 output busbars, using the provided M6 hex screws. Attach N x 2 where shown, using the provided hex screws.
Input/Output Wiring – Dual Mains The UPS is designed for single mains installation as default. Carry out the Total Power Off Procedure, and follow the below instructions to install the UPS in a dual-mains installation The illustrations show 523mm Enclosures, but the installation procedures are identical for 352mm Enclosures). Wiring procedure - dual mains C N B N A N Loosen the 6 M4x13 screws from the plate covering the cable termination area, and remove.
Remove the 2 M6x12 screws from Brackets A, B, and C and remove all 3 brackets. Plate covering cable termination area L1 Input Neutral L2 L3 N N L1 Bypass L2 L3 L1 Output L2 L3 Batt+ N Batt– PE cables Attach the input cable lugs to input busbars L1, L2, L3, using the provided hex screws. Attach the bypass cable lugs to L1, L2, L3 bypass busbars, using the provided hex screws.
Communication Wiring to EPO and Optional Equipment Use only 1-1½mm² copper wire for the connection of the Emergency Power Off (EPO) and other optional equipment. Pin connections J106 (XR Enclosure) and J108 (EPO) J106 Pin Connections: 8 Ext. charging control return 7 External control of charging 6 Q3 active return J108 Pin Connections: 5 Q3 active 1 Normally open EPO 4 Battery measurement supply* 2 Normally open EPO return 3 Battery unit quantity* 3 Normally closed EPO 2 Max.
Electrical Installation – Communication Wiring to EPO and Optional Equipment Pin connections J106 (UPS) to J200 (XR Enclosure - option) Pins 1 through 4 are for battery measurement (only applicable to APC XR Enclosures). Pins 5 & 6 are for external maintenance bypass Q3. When Q3 is closed, signals are fed back to the UPS controller. Pins 7 & 8 are for external charge control. When 7 & 8 are closed, the UPS charges batteries with a pre-defined percentage (0-100%) of the maximum charging power.
Electrical Installation – Communication Wiring to EPO and Optional Pin connections J108 (for EPO wiring options) Connect the EPO cable, using one of the following 4 wiring configurations. 1: Dry Contracts Normally Open J108 1 2 EPO circuit EPO is activated when pin 1 is connected to pins 3,4 and 5 3 4 5 6 2: +24V Normally Open J108 1 2 EPO circuit 3 4 5 EPO is activated when an isolated SELV 24VDC voltage is supplied on pin 1 with reference to pin 2.
General Charge Setting The general charge setting is set to 100% as default. From the Display it is possible to adjust the charge levels to 75%, 50%, 25%, 10% and 0%. If the charge limit input is active (J106, pins 7,8) the UPS will reduce the maximum General Charge effect (100%) to the programmed value. See XR Enclosure, MBP, and Generator Control Wiring for overview of J106. Charge setting procedure From the main menu of the display, select Set-up, and press ENTER.
Leveling Feet Verify that the installation has been electrically wired before setting the leveling feet. Setting the leveling feet Set the leveling feet to ensure the UPS is horizontal when it is in its final operating position. Use a 13/ 14-mm wrench (shipped with UPS) to adjust all 4 leveling feet from front to back, and left to right, until the pads make solid contact with the floor. Use a level tube to check the Enclosure is horizontal.
Floor Anchoring (option) Floor anchoring is an option. If your installation does not include this option, proceed to the Front Panel Installation section. Floor anchoring of stand-alone systems In earthquake areas, it is recommended that the installation be bolted to the floor, and that the batteries be secured in the Enclosure by the Battery Securing Brackets. For floor anchoring, use the 2 transport brackets that were used to secure the UPS to the pallet during transport.
Electrical Installation – Floor Anchoring (option) Battery securing Attach two Battery Securing Brackets per Battery Module in such a way that one bracket secures two Battery Units. Insert the two tabs of the Battery Securing Bracket into the slots of the two Battery Units. Push the Battery Securing Bracket to the right and push it downwards. Align the Battery Securing Bracket hole with the hole in the battery shelf. Use one M6 screw to fasten the Battery Securing Bracket to the shelf.
Wiring Verification Procedure Do not connect batteries in the UPS. Use following procedure to verify that the UPS has been wired properly: 1. If your installation includes an XR Enclosure, make sure that the DC breaker (if available) is in the OFF position and that both 125A fuses are removed from the XR Enclosure. 2. Check that the power wiring is torqued to 45 lbf.in/5Nm. 3.
Refer to rear cover for contact numbers in other countries. 11. Reinstall all wiring access panels and Front Panels to the UPS. For instructions regarding any optional equipment, refer to product-specific manuals.
Installation Site Checklist This checklist should be completed by the electrician after the wiring has been completed: Installed at (company name, date, contact)__________________________________________ Name and telephone number of electrician: ___________________________________________ UPS serial number: ______________________________________________________________ Input Circuit Breaker size and type: _________________________________________________ Output fuse size and type: _____________________
LIMITED FACTORY WARRANTY The limited warranty provided by American Power Conversion Corporation (“APC”) in this Statement of Limited Factory Warranty applies only to Products you purchase for your commercial or industrial use in the ordinary course of your business. APC product covered AIS® 3000.
Electrical Installation – LIMITED FACTORY WARRANTY Drawings, descriptions APC warrants for the Warranty Period and on the terms of the Warranty set forth herein that the APC Product will substantially conform to the descriptions contained in the APC Official Published Specifications or any of the drawings certified and agreed to by an authorized APC representative, if applicable thereto (“Specifications”).
Electrical Installation – LIMITED FACTORY WARRANTY SERVICE IN CONNECTION WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE, CONSTITUTE SOLE LIABILITY OF APC AND YOUR EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES. THE WARRANTIES EXTEND ONLY TO YOU AND ARE NOT EXTENDED TO ANY THIRD PARTIES.
APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. – www.apc.com (Corporate Headquarters) Connect to localized APC Web sites for specific countries, each of which provides customer support information. – www.apc.com/support/ Global support searching APC Knowledge Base and using e-support.
