Installation Instructions

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CorrugatedInstallationandTechnicalGuide

AmeriLuxInternational,inpartnershipwithMenards®,offershighqualitypolycarbonate,pvcand

fiberglasspanelswhichfeaturethelatestinproducttechnology.

Doingityourself?Ourmultiwallandcorrugatedpolycarbonate,pvcandfiberglassplasticsheetsarean

effectivealternativetotraditionalglazingsinawidevarietyofapplicationsincluding:decks,patio

covers,skylights,sidelites,storagebuildings,sheds,greenhouses,coldframes,awnings,canopies,

carports,garageoverhangs,poolenclosures,andpergolas.

ThefollowingproductsarestockedandavailableatyourlocalMenards®store.Specialorderproducts

thatarenotstockedcanbeorderedthroughtheOrderDeskforin‐storepickuporshippeddirectto

yourhomeaddress.

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Summary of content (9 pages)

PAGE 1
Corrugated Installation and Technical Guide AmeriLux International, in partnership with Menards®, offers high quality polycarbonate, pvc and fiberglass panels which feature the latest in product technology.
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Table of Contents Transportation, Handling, and Storage  Transportation ………………………………………………………………………………………….. Page 3  Handling ……………………………………………………………………………………………………. Page 3  Storage ……………………………………………………………………………………………………… Page 3 Safety Measures  Project Safety Tips …………………………………………………………………………………….. Page 3 Project Planning and Installation Tips  Pitch ………………………………………………………………………………………………………….. Page 4  Rafters ……………………………………………………………………………………………………….
PAGE 3
Transportation, Handling, and Storage The following are product handling recommendations and best practices regarding the transportation and storage of “Shade & Shelter for Outdoor Living” corrugated panels available at your local Menards® store. Transportation:      Transport sheets on a sturdy pallet that is at least as long as the longest panel. Stack shorter sheets on top of the longer sheets. Always secure sheets to the pallet during transportation.
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Project Planning and Installation Tips Pitch: Before you build your structure, you will want to determine your roof pitch. Beyond aesthetics, the main purpose of a roof’s pitch is to shed water, snow, and other debris from the roof.    The slope or angle of a roof is referred to as the pitch. The pitch of a roof is calculated by the number of inches it rises vertically for every 12 inches it extends horizontally. Snow, wind, and weather loads should always be considered when determining your roof pitch.
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Installation Tools: Light in weight and easy to install, corrugated sheets can be fabricated on site and require no special tools for installation. Common tools needed are: Circular Saw, Drill with a ¼” bit, Tape Measure, Utility Knife, Straight Edge, Tin Snips, Saw Horses, and a Ladder. Install Components Check the corrugated sheets and closure strips for proper fit and confirm you have all the necessary install components to complete the installation before beginning.
PAGE 6
Fasteners: Choosing the right fastener is essential to any building project. From the framing to the installation of the corrugated panels, it is important to make sure you choose the correct fastener for your specific application. If the right fastener is not chosen, product installation may fail over time.
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Panel Installation Cutting: Corrugated sheets can easily be cut or sawed with common power or manual tools. Use a circular saw at a high speed but a low advance rate for straight, long cuts. Three or four sheets may be cut at one time. For curved cutting, a jigsaw or metal cutting shears is recommended.     While cutting, clamp sheets to avoid vibration and insure clean cuts.
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Drilling: Temperature change causes expansion and contraction and any resistance can cause sheet distortion. Therefore, fixing holes must be pre‐drilled for each fastener to allow for this thermal movement.      Using a ¼” inch bit, pre‐drill a hole in the panel for each fastener. Pre‐drill holes 3/32” larger than screw diameter to allow for expansion and contraction. Drill sheets at a low speed, supporting the sheet underneath to avoid unnecessary vibration.
PAGE 9
Care and Maintenance Cleaning: “Shade & Shelter for Outdoor Living” corrugated panels are not resistant to abrasion. Please clean sheets in accordance with these guidelines to maintain panels for long term use.      Normal dirt and dust accumulation should be sufficiently washed off by periodical rains. Regular rinsing of sheets with clean, lukewarm water is sufficient in most dry areas. Mild household detergent may be used with a soft rag.