PARTS AND SERVICE MANUAL SKI·DADDLER MODELS 5811-3000, -4000 5814-1000, -1100, -2000 5815-11 00, -2000 5818-0100 5813-3100 SKI-DADDLER SNOWMOBILES _ _ _ _- - - ' - - -_ _ _ _ _ _ _ _ DADT 1\.11"\ .,..,nr. . .
WARRANTY SERVICE - - - - - - - - , c Warranty service policy is printed below and on the warranty registration card included with the unit. The registration card must be filled in and mail ed to the manufacturer. The card is postage paid. Warranty service will be handled by all authorized AMF Ski-Daddler dealers. • • SNOWMOBILES • • Your Manual No. _ _ _ _ _ _ _ _ _ is a registered number. Additional parts and service information will automatically be sent to you.
c WARRANTY FLAT RATE LABOR SCHEDULE Model 5813-3100 C c I. Remove and replace shifting shaft in transmission 2 Hours 2. Remove and replace chain 1 Hour 3. Remove and replace driven clutch 1/2 Hour 4. Remove and replace driving clutch 1/2 Hour 5. Install shift lever and bracket on transmission 1/2 Hour 6. Remove and replace rubber drive sprockets (drive shaft) 3 Hours 7. Remove and replace traction belt and adjust 1 Hour 8. Remove and replace rear idler shaft or bearings 1 Hour 9.
WARRANTY FLAT RATE LABOR SCHEDULE Models 5811-3000 5811-4000 5814-1000 5814-1100 5814-2000 5815-1000 ) 5815-1100 5815-2000 5818-0100 1. Remove and replace chain case assembly 1-1/2 Hours 2. Remove and replace chain case cover or gasket 1/4 Hour 3. Remove and replace chain and adjust tension 1/2 Hour 4. Remove and replace driven clutch or chain case bearings 1 Hour 5. Remove and replace driving clutch 1/2 Hour 6. Remove and replace engine mount and/or strap 1 Hour - 7.
c TABLE OF CONTENTS Section c Page No. INTRODUCTION .. . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . 1 CHASSIS ......................................... . .. ... ... ............... To Remove Hood Assembly ....................... ........ .. ........... " . To Repair Hood Assembly. • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 STEERING.......................................... .
Section Page No. FUE L MIXTURE. . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . Oil - Gasoline Ratio •..................................................... Oil and Additives. . • . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . 10 10 11 PARTS LIST SECTION...... ......... .... ..... .. ... .... ..•........ . ... ..•.. Parts List ...................................... ...... .....•.
INTRODUCTION c c counterclockwise to toe ski tn. 6. Replace ball joint on spindle arm and check adjustment. 7. When proper adjustment has been achieved, replace nut on bottom of ball joint and secure the tie rod locknut.
2. Loosen locknut C and turn adjusting bolt D clockwise to tighten the drive belt. To loosen the belt, turn bolt D counterclockwise and move the chaincase to the rear. Turn in the adjusting bolt and secure with locknut. 3. When proper tension is achieved, tighten all nuts and bolts including the two lower nuts. Figure 2 Figure 4 NOTE: Proper tension for a NEW belt is obtained when the clutch centers are spaced 10-3/4 inches apart (figure 4A).
c 3. Place a straightedge on the fixed face of the drive clutch and move the engine until the offset between the straightedge and the front and rear edges of the driven clutch is 1/4 inch. 4. Tighten engine holddown nuts and recheck alignment. Rotate driven clutch 90 degrees and repeat procedure if necessary. DRIVE BELT ADJUSTMENT Model 5813 Figures 5 and 6 show cutaway views of the chain and gear case. If drive belt is too loose, loosen the fasteners marked A in figures 5 and 6.
4. Remove the cotter pin, slotted nut, wave washer and spacer washer (used on Model 5811 only) to remove the sprocket. c Note During reassembly, apply 35 to 45 foot-pounds torque to the slotted nut and then back off the nut as required to engage the cotter pin. 5. On Models 5814, 5815 and 5818, remove the spacer washer located between the sprocket and the bearing. 6. Disconnect the brake cable by loosening the screw at the chain housing and disconnect the spring. 7. Remove the chain adjustment bolt. 8.
DRIVING CHAIN ADJUSTMENT Models 5811, 5814, 5815 and 5818 BRAKE ADJUSTMENT Model 5813 The disc-calipe r brake may be adjusted as follows: 1. Remove the hood assembly. Lay Ski- Daddler on right-hand side and remove the chain housing cover (figure 4). 1. If the brake needs tightening, loosen the Allen screw shown in figure 8. Pull brake cable tight and secure Allen screw. 2.
c TO REMOVE TRACTION BELT Models 5815 and 5818 TRACTION BELT 1. Place the Ski-Daddler on the kickstand. WARNING: To set the kickstand, lift the sled using the hand rail. Keep hands away from corners when swinging the kickstand up or down. Hands should not be placed where they might be pinched between the kickstand and the frame. 2. Remove the bogie-wheel assemblies. Refer to paragraph TO REMOVE BOGIE WHEELS AND SPRINGS, steps 1 through 3. Figure 9 3. Remove the rear-sprocket assembly.
TRACK ALIGNMENT 1. Place the sled on the kickstand and run the engine until the clutch engages and the track turns SLOWLY. 2. While the track is turning SLOWLY, stand to the rear of the sled and visually check that the sprocket teeth are centered in the track slots and that the clearance between the track and support arms is the same on each side. 3. If the track is not centered, loosen the two locknuts (1, figure 9A) securing the belt-adjusting angle (2) on each side of the sled.
TO REMOVE BOGIE WHEEL ASSEMBLY 1. Place Ski-Daddler on its kickstand. (All models except Model 5811 are equipped with a kickstand.) ) WARNING To set the kickstand, lift the sled using the hand rail. Keep hands away from corners when swinging the kickstand up or down. Hands should not be placed where they might be pi.nched between the kickstand and the frame. BOGIE WHEEL ASSEMBLY 2. Remove the locknut securing the bogie wheel assembly to the axle shaft and remove the wheel. Figure 10 Note 3.
REAR SPROCKET ASSEMBLY or TO REMOVE DRIVE SPROCKET ASSEMBLY. c TO REMOVE DRIVE SPROCKET ASSEMBLY Models 5811,5814,5815 and 5818 1. Remove the hood assembly and set the machine on its right-hand side. 2. Remove the chain housing cover (figure 4). The chain case housing contains 1-1/2 pints of No.2 Lithium bearing grease. 3. Loosen the chain adjusting bolt and push down to slacken the dri.ve chain. 4. Remove the sprocket from the dri.ve shaft and the chain. 5.
CARBURETOR CHA IN CASE HOUSING~ ADJUSTMENT BEARING RETAINER FASTENERS SETSCREW Models 5811 and 5813 ) IT IS IMPORT ANT NOT TO FORCE ADJUSTMENTS INTO SEATS. The carburetor used is a Tillotson Model HR Carburetor. For best results the engine should be warm when final carburetor adjustments are made. Figure 16 shows the left side of the carburetor and figure 17 shows the right side. WARNING Do not operate the Ski-Daddler engine in an enclosed area unless it is adequately ventUated. Figure 13 12.
c then open needle (turn out 1/4 turn). Turn in the idle mixture screw all the way (DO NOT FORCE) and then open. one full turn. IMPORTANT: MAKE NO OTHER ADJUSTMENTS TO IDLE MIXTURE SCREW. This adjustment controls the mixture at idli.ng speeds. A lean mixture wUI cause poor acceleration. Adjust the idle speed screw shown in fi.gure 17. Keep idle speed s:l.ower than clutch engaging speed (approximately 1750 to 2000 RPM). Note Figure 17 also shows a throttle wire adjustment collar screw.
3. Disconnect electrical leads and remove the head lamp. 4. Reassembly is the reverse of removal. ) TO REMOVE TAIL LAMP ASSEMBLY 1. Remove screws securing the tail lamp lens to the rear cover. 2. Replace bulb. 3. Reassembly is the reverse of removal. FUEL MIXTURE OIL-GASOLI NE RATIO The proper fuel mixture ratio of oil to gasoline is important to insure effi.cient engine performance. Too much oi.l wi.1l cause carbon deposits and too little wi.ll result in insuffi.cient lubricati.on.
SPARK PLUG INTERCHANGEABILITY THROTTLE-WIRE REINFORCEMENT, INST ALLA TION The following tabulation is provided to indicate spark-plug interchangeability: 1. Back off the throttle-wire adjustment screw (figure 19A). 2. Withdraw the throttle wire from the linkage. 3. Carefully slide the throttle-wire reinforce ment over the throttle wire. 4. Holding the reinforcement above the linkage, slide the throttle wire through the linkage.
c WARNING OIL AND ADDITIVES Gasoline and oil should be mixed at temperatures above free zing. Below fre ezing, gas and oil mix with difficulty. Mix with care or damage to engine could res ult. Fuels containing additives are not recommended for use in the Ski-Daddler engines. Use only oil that is recommended for use in air- cooled, 2-cycle engines such as an AMF oil or an equivalent nondetergent motor oil (see FUEL MIXTURE chart). Use only a good grade of SAE 30 or 40 Wt.
REPAIRMAN'S REFERENCE WIRING DIAGRAM Models 5814 and 5815 ) r OFF I-L ITE 1- ON 1- ~~~~T CONTACT) I BLACK ~ YE LLOW YELLOW TAILLIGHT ~ YELLOW ~- I. • I RED "1 ENGINE I J~ l '--- 5 - •- . . 0 ~ IGNITION SWITCH 3...J w ::J ...
REPAIRMAN'S REFERENCE WIRING DIAGRAM Model 5818 c BATTERY CHARG E UNIT + 32 AMP YELLOW ~~Y~EL~L~O~ W HR :~~~ _____ a~ 51~~ ~ BATTERY ENGINE r OFF 1- LITE 1- ON 1- (MOM. STAR T I BLACK CONTACT ) ~ BLACK I - BLUE/RED 15 .--+-----€l 4 COIL I PLUG NO.1 "J, J~ TAILLIGHT 15 4 II BLUE e----!---. COIL 2 S ..---0 IGNITION SWITCH PLUG NO.2 IGNI T ION COILS CYL NO.1 CYL NO.
c PARTS LIST SECTION Where no code letter appears in the model-column, the part applies to all models. PARTS- LIST SECTION c This portion of the dealer's manual consists of two sections, an illustrated parts list and a numerical index. All model codes will be listed at the bottom of each parts listing to provide a ready reference. PARTS LIST NUMERICAL INDEX The parts-list portion consists essentially of exploded-view illustrations, keyed to the figure reference column by index numbers.
6~ 61 ~~ ~ --. 64 60 63 / / 65 ~J~( ---.A ~ C.r~ 11~ /" 9~_ ~ ?:=1 '''~'''''9 5 6 10 --t Ll. ~ ~ .;:). .. 52 ===~r 7 6667 6869 \ \p1l10 \ \ I- ~ ~1 34 18"'$ 42 35 '(;7 37 36 41 ~O -'~ ®'\ \ 38 39 "---37 ' Ii) O~49A 49~ ( ~ l~~- / ~ tf- 21 46~ 47 / ~ . ~--.J 85A / 48 en I ~ /85 15", ~ '1 of:, 51 / ..... ..,"" ~~ 7 8 7 8 / ; ___ : ~~11A 14 26 8\ \ \ 8174 76 80
~ Figure & fudex Number 1-1 -2 -3 -4 -5 -6 -7 -8 -9 - 10 -11 -11A c -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 - 22 - 22A - 23 -24 -25 -26 -27 c Part Number 30214 33757 33358 30250 34128 34129 31152 125680 125680 33386 33333 33403 33402 32253 30272 30285 34270 132911 33579-2 33649 34570 30268 33648 34569 34261 34573 33033 33644 34554 24180 33646 34154 30279 30264 34152 30229 34229 34228 30270 30489 34105 34037 34564 34563 34038 34006 33430 33763 33788 A - 5811-3000 B - 5811-4000 C - 5814-1000 Des
Figure & Index Number 1 -:28 -29 -30 -31 -32 - 33 - 34 - 35 - 36 - 37 -38 -39 -40 -41 - 42 - 43 -44 -45 -46 -47 -48 -49 -49A -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 - 62 ) Description Qty Model Code TRIM, End cap, RH •••••••••••••••••••••• TRIM, End cap, LH ••••••••.•.•.••.•••••• SCREW, Phillips HD, 1/4- 28 by 2 .••••.•••• LOCKNUT, 1/4- 28 •••.•.•••.•.•.•.••..•• SPACER, End cap •.•...•••••..•••••••.• SPACER ••.•••••.•••.•••••.••.•••..••• BUMPER ••••••.••••••••••••••.•..
C Figure & Index Number 1 - 63 -64 - 65 - 66 -67 -68 - 69 - 70 -71 - 72 -73 C -74 - 75 -76 -77 -78 - 79 -80 - 81 - 82 -83 - 84 - 85 - 85A -86 - 87 -88 - 89 - 90 - 91 c Part Number 34024 134190 33699 133063 133046 9414920 33647 33616 32252 33726-3 123316 33579-3 33774 33775 33777 33778 32234 181573 181577 181578 33579-3 33808 446188 34159 34271 34237 34555 34271 33867 181566 34000 34163 34155 34186 A - 5811 - 3000 B - 5811-4000 C - 5814 - 1000 Description · ..... ................
2 II J-91 88 J ';' 93 ~~~ \" 89 \ ,f 92 90 54 r~ 95 'l)6 0 ! 37 \ ( 0 :?J ' 35 ~ 36 39 ~\ ~o .~ -~ I r:--../ 0 ~ ,:2~b~'U ~/ 10 ~ = _.. - .. . . .. 'j ;' . 64 Hl11t -l\ ~~ ~ 1\ 7)fiJ. I. 78A~ cr~~82'<" ,. ~ v 18 16 II /I \'\ 80 81 85 . ~ 8&~ -ft ~ 71 7~;J79 G - 84I ' ~ 69 ".. / / 81 81"'- ....... ...... ,& ¥
c Figure & Index Number 2-1 -2 -3 -4 -4A c c -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 - 16 -17 -18 -19 -20 -21 -22 - 23 - 24 -25 - 26 -26A - 27 -28 -29 -30 -31 -32 - 33 -34 -35 -36 -37 - 38 -39 -40 -41 -42 - 43 -44 -45 -46 Part Number 30418 30631 30630 125680 30623 30268 30624 30269 34294 30400 24180 30263 30278 30229 30264 30279 30270 30488 32512 32509 27522 32537 9413447 121893 446188 997314 33899 32714 32986 32987 33853 33038 33852 33579-3 33942 33857 33404 32253 34270 30272 132911 996907 30285 30
Figure & fudex Number 2-47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 - 63 -64 -65 -66 -67 -68 -69 -70 -71 -72 -73 -74 -75 -76 -77 -78 -78A -79 -80 -81 -82 -83 -84 -85 -86 -87 -88 -89 -90 -91 -92 - 93 -94 ) Description Part Number 31763 33924 30412 120706 997314 125680 121753 34145 32452 456145 120638 122007 32331 32536 457509 120221 30395 125680 997314 30171 30398 32449 ·997314 120854 32467 32252 32468 32491 121926 8728 997314 121913 456145 32231 32230 446188 180042 32234 32229 30402 1
C Figure & Index Number 2- 95 -96 -97 -98 -99 - 100 -101 -102 -103 -104 - 105 -106 -107 - 108 -109 -110 Part Number 120622 271482 34159 34271 34237 34268 120854 446188 997314 34000 34163 34155 34186 436736 2251 457509 Qty Description ·............................. NUT, 8-32 LOCKNUT, 6- 32 · HOOD HOLDDOWN WELDMENT :RIVET, 1/8-IN. DIA LATCH ASSEMBLY, Hood BRACE ASSEMBLY, Support SCREW, 1/4-20 by 5/8 WASHER, 1/4 LOCKNUT, 1/4.
21 ) 6 ~ _~\1/~ ::-\~16 28 1 4 5 c1 -";? 1~:;n' J ~ f ~~34 j 25_ 3//' 10 I 35---~ 30 ./ /1\I \ 11 13 11 rr~rl0 20 7 15---=1 t / 12 4' \:Y- lX~2i' /T1.7A 13 1L 36 33 t 13 42 43 25 . 13-·./~ 8 24 ..,..-23?23 40 13 ~ 14-1/ 9A \ 18 10 1023 65~ 67 68A~ ~~~_ 66:.:::=1- l ", ~/ I ____ ~4 ~ "rr It" ~ iO'f" '1 00 50 57 G / 84 58 ~ 83 70 - -----------;;;;;;~;:__;;;;;;:;;;;:_;~~~;;;;;;;-:~n;:Drive Elements Figure 3.
c Figure & Index Number 3- -1 -2 -3 -4 -5 -6 c -7 -7A -8 - 8A -9 -9A - 10 -11 - 12 c Part Number 34019 34571 34572 34081 34083 34297 33627 34556 34543 33667 33933 33994 24054 181566 44ti188 33579-3 28416 34181 34182 34183 33629 33650 33686 30084 33630 33651 33687 30403 34320 30081 33631 124925 33579 - 5 33657 33579-5 9415106 33632 33652 33688 30562 33633 33653 33689 30561 34579 33949 33927 33939 A - 5811-3000 B - 5811-4000 C - 5814- 1000 Description Qty 1 STEERING COLUMN ASSEMBLY .••••••••.
Figure & Index Number 3 - 13 -14 - 15 - 16 - 17 - 18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 - 31 - 32 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42 -43 ) Part Number 21777 30251 995364 181650 189329 181652 181643 33320 33634 33635 33698 30149 181620 181646 456145 274517 32185 32186 32187 32188 9417420 142443 33579-2 34053 32490 34052 32292 34055 34511 32488 34054 34512 32487 32286 33861 33708 33710 32452 181595 122007 456145 120638 33827 34731 28783 34044 25188 995339 A - 5811-3000 B - 5811-4000 C - 581
c Figure & Index Number 3-44 - 45 - 46 - 47 -47A - 47B -48 -49 -50 -51 -52 -53 -54 -55 - 56 c - 57 - 58 - 59 - 59A - 60 - 60A -61 - 62 -63 -64 - 65 - 66 - 67 - 68 -68A - 69 - 70 -71 - 72 -73 - 74 -75 - 76 c Part Number 33410 34058 446188 33444 123350 446363 33434 30159 33954 33662 33411 33725 - 1 33579 - 4 456145 125250 121224 30018 33819 33820 33821 33822 34214 34211 34212 34213 32327 9417098 33892 34232 30184 33893 8290 33895 34019 33684 180126 124829 120832 33976 274517 30247 33733 32480 34180 3057
) Figure & Index Number 3-77 - 78 -79 - 80 - 81 -82 - 83 -84 -85 -86 -87 -87A -88 -89 -90 - 90A -91 -92 -93 - 94 -95 - 96 -97 -98 -99 -100 Part Number 120382 120377 30535 180079 120638 8103 34037 34564 34563 34038 34006 33430 32466 30228 187044 995364 33579-5 32703 121222 33749 33747 32177 181639 995371 33579-5 995224 33750 33732 28769 33752 33728 32547 33751 33729 28770 33734 33730 29645 33731 32539 32540 33735 33296 28764 33748 32174 28762 144518 33297 A - 5811-3000 B - 5811-4000 C - 5814 - 1000 Desc
C Figure & Index Number 3 - 101 - lOlA - 102 - 103 - 103A - 104 Part Number 8441 33745 33739 32178 32541 32552 33579 - 3 997314 33746 Description ROLLER, Spring •••••••••••••••••••••• SKI AND WEAR ROD ASSEMBLY •••••••••• .•.••.•••• • ••••.•••••••••• SKI ASSEMBLY SKI ASSEMBLY •••••••••••••••••••••••••• •••••••••••••••••••••••••• WEAR ROD, Ski WEAR ROD, Ski •••••••••••••••••••••••••• LOCKNUT, 1/4-28 •••••••••••••••••••••• LOCKNUT, 1/4-20 •••••••••••••••• • •.••• WEAR PLA TE, Ski ...............•.......
) 62 ,\ 1" r- -j) ',~ \ '--\ 61 60 59 61 63 ~~~_~ \\ 58 49 ~. ( --lr·5:~~~ 109 108 0 7 ~J/57 I ,:::::: ' 7 , ...;12 .. ' ~ 72 I ~ \ J; 55 ),., • 56 -;;;;-_ _ 89 87 52 (I I, ) _ ~-"'~ =;-( '1'.e'd"88 82 ~ -... 70 / 90/ 82/''"'' ~ 76~ 71~~J7 77 /57 1 _ I ~~ ' ;:"'; --- ' - . - --i ' " -:;,, I(11 10 ll-Jl I ' 75--=--e I i .- , I 75 __ ' 54 53 ' , ;, .' 107 56 ' ' \iP'~~" ,-"c: ~ ,~ [ 71 ~ 10~ !74}73 12'-.. d _.'- ~ 6-----J. "( 60 lSA lJ,.
c Figure & Index Number 4- 1 -lA -2 -3 -4 -5 -6 -7 c -8 -9 -10 - lOA -11 - 12 -13 -14 - 15 - 16 - 17 -18 -19 - 20 -21 -22 -23 -24 -25 -26 c Part Number 33875 138561 33701 34107 33702 34207 34108 33610 34091 34092 33973 33972 33974 34047 34048 33864 30170 34602 33807 30170 33791 34062 33792 274517 274517 9416107 33579-5 33765 33765 34319 33725-3 33725-3 33579-4 33783 33780 33781 33782 180175 120426 120384 33725-5 33579-4 33929 33928 33864-18 120368 181610 456145 A - 5811-3000 B - 5811-4000 C - 5
Figure & Index Number 4-27 -28 -29 -29A -29B -29C -29D -30 -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 ) Part Number 33725-2 456145 33894 34588 33829 34077 34125 119117 436750 34126 33953 33579-5 33860 33859 420998 34087 34088 34089 995246 120380 30375 30270 34090 34072 34069 34074 34070 34071 34076 33951 2791 33964 34725 33891 32591 34525 33989 34728 34035 34586 34097 32588 32380 34729 34033 34094 32585 34032 A - 5811-3000 B - 5811-4000 C - 5814-1000
c Figure & Index Number 4-53 - 54 - 55 - 56 - 57 -58 -59 -60 -61 -62 -63 c -64 -65 -66 -67 -68 -69 -70 -71 -72 - 73 -74 -75 - 76 -77 -78 -78A - 78B -78C c Part Number 34490 33624 34028 181595 181635 274517 33579-5 33843 34018 33846 33842 125793 138549 33946 34010 34009 181696 34039 33945 32566 34023 32608 30310 34466 32615 34513 34516 34123 181573 181575 33579 - 3 33855 33855 33856 33856 32589 33764 33725-4 33579-5 9422157 33769 32528 33768 32532 34521 34272 436750 9417373 A - 5811-3000 B - 5811
Figure & Index Number 4-78D -78E -79 -80 -81 -82 -83 -84 - 85 -86 -87 -88 -89 -90 -91 -92 -93 -94 -95 -96 -97 -98 -99 - 100 -101 -102 - 103 - 104 -105 -106 -107 -108 -109 ) 33579-2 34515 33979 33984 33982 34036 123316 446188 33579-3 123435 34029 436750 9417373 33579 - 2 34013 34014 34015 34020 34022 34021 33123 34231 33855 33856 34050 34051 34045 34016 34017 34106 34110 34112 34113 34114 A - 5811 -3000 B - 5811 - 4000 C - 5814- 1000 Qty Description Part Number LOCKNUT, 10 - 32 •.
1 c c c
39 'g, ~39 42 \> 44 ~V45 46~ I 18 19 ~ 20 ~~ ~\~ 16 21 51 ~ ~26 ! 22 22 29fFa/ ~30 24 27 ~ ~ ~ ~' 32 28 ~ \9~31 ~ : 36 33l-' ~ 38 ~ "" K~~~ 34 Figure 5. 43 c 48 ,;;....
c Figure & Index Number 5-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 - 15 -16 -17 -18 -19 - 20 - 21 c -22 -23 -24 -25 - 26 - 27 -28 -29 -30 -31 - 32 -33 -34 -35 - 36 -37 - 38 - 39 -40 - 41 -42 -43 -44 -45 -46 -47 -48 Description Part Number 32352 30676 30629 30628 119117 30642 120380 32499 30375 30489 30180 30176 30178 995246 15119 30610 33968 30574 30393 130148 30573 9415106 124925 30568 446363 120382 32443 32446 32710 32699 32528 30566 32532 998045 32457 181639 181643 32442 30389 34187 34188
Figure & Index Number 5- 49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 ) Part Number 30615 999101 30557 30612 30617 30616 34149 30614 3324 999701 31470 32534 A - 5811-3000 B - 5811-4000 C - 5814-1000 Qty Description CABLE ASSEMBLY, Regulator-to-generator SCREW, Self-tapping, 10-32 by 3/8 EXHA UST PIPE ••••• ••••••••••••••••••••• CABLE ASSEMBLY, Battery-to-solenoid CABLE ASSEMBLY, Regulator-to - generator •• CABLE ASSEMBLY, Solenoid - to-regulator CABLE ASSEMBLY, Battery-to-ground •••••• CABLE ASSEMBLY,
c c c
4A ------ ~ 1G 27C 278 27A@ \~ @G)~yt~ 270 27F Q 278 Model 5813 only ------~ 34 ~36 'k~ . - ~ \~36'1 13~ ~ 36 34 35 @_ 30 39 34 -Il.? ~ J 3~ ~A- ~ 40 1 33 Model 5818 I (Front Bogle _ Assembly) on y Figure 6 .
c Figure & Index Number 6-1 -2 -2A -3 -4 -4A -5 -6 -7 -8 -8A -9 -10 c -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 - 22 -23 -24 -25 - 26 -27 -27A -27B - 27C -27D -27E -27F -27G c Part Number 33793 30100 33737 33738 33798 33794 34104 30621 30620 33412 33832 33600 33417 30145 30078 33413 33601 33717 33716 33659 181566 33579-3 33422 33725 - 1 33579 - 4 30017 32999 33663 30560 30577 998503 32453 30524 30523 22945 120222 997316 121887 9413314 30535 31074 31075 31073 8288 998010 120638 9413347 A - 5811
Figure & Index Number 6- 28 -29 -30 - 31 - 32 - 33 - 34 -35 - 36 - 37 - 38 - 39 -40 - 41 - 42 -43 -44 -45 - 46 -47 - 47A -48 - 49 - 50 Part Number 181595 138485 33415 33905 33906 32475 32473 33416 33754 30402 32474 33711 32225 33712 33721 33910 33916 32472 33713 33713 29942 33736 33907 33909 33419 33911 33908 34184 34185 34140 33341 32256 34141 33342 32257 32266 32265 466145 33579 - 4 9414078 33725 - 2 181595 456145 33346 32262 33347 32263 33356 A - 5811-3000 B - 5811 - 4000 C - 5814 - 1000 Descripti
C Figure & Index Number 6- 50 - 51 - 52 -53 - 54 -55 -56 - 56A - 57 -58 -59 - 60 - 61 C - 62 - 63 - 64 - 65 - 66 c Part Number 32492 33357 32493 181651 181649 32237 33579-5 9415106 33705 32264 706 33352 33597 32477 33716 29945 30079 33417 30080 30611 33579-3 997316 181566 120222 33354 33598 32476 33717 30523 32702 32701 A - 5811 - 3000 B - 5811 - 4000 C - 5814-1000 Description ·............. ·............. ·............. ......... ·... ......
Figure & Index Number 7-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 Part Number Description 33843 37625 37626 37627 37628 37629 37615 37630 37618 37619 37620 DRIVE CLUTCH ••••••••••.••••••••••••••• FIXED FACE •••••••• •••••••••••••• •••• MOVABLE FACE •••••••••••••••••••••• SPRING KIT •.••• • ••••••••• •••.•••••••• • •• ROLLER WEIGHTS KIT ••••• ••••••••••••• BUMPER . •.••••••••••••••••• •••••• •••• SPIDER •••••••••••••.••••••• ••••• •••••••• RAMP PLATE ••••••.•.••••••••••••••••• SCREW KIT •••••••••••.•••••.•••••.
c Figure & Index Number Part Number 8-1 -2 -3 -4 34018 37969 37970 37971 37628 -5 -6 -7 -8 -9 37629 37912 37630 37618 37619 Description · ......................... .. .......... DRNE CLUTCH FIXED FACE AND HUB ASSEMBLY MOVABLE FACE AND ROLLER ARM ASSY PINS, CLIPS AND SPRINGS, Kit REPLACEMENT KIT, Roller weight and arm assembly BUMPER, Movable face DRNE PLATE AND PIN ASSEMBLY RAMP PLATE SCREW, Service kit RING, Retaining .................. ·......................... ...................... ·.........
Figure & Index Number Part Number 9- Description ·......................... ·.........................
c Figure & Index Number 10-1 -2 -3 -4 -5 -6 -7 -8 -9 Part Number 33895 33684 1510740 37913 37973 37974 37975 1510743 1510744 1510745 37964 37976 37977 1510747 1510748 Description ·..................... ·..................... ·............................. ...... DRNEN CLUTCH DRNEN CLUTCH CAPSCREW FIXED FACE AND SHAFT ASSEMBLY FIXED FACE AND SHAFT ASSEMBLY MOVABLE FACE ASSEMBLY ..............
) Figure & Index Number 11-1 -2 -3 -4 -5 -6 -7 -8 -9 Description Part Number ·..................... ·.... ......................... DRIVEN CLUTCH CAPSCREW FIXED FACE AND SHAFT ASSEMBLY MOVABLE FACE ASSEMBLY CUP, Spring, inner SPACER SPRING, Red CUP, Spring, outer PLATE, Screw locking NUT, Hex 34019 1510740 37978 37979 1510743 1510744 1510745 37976 1510747 1510748 C===- T 1 ...... .............. ·..................... ·............................. .......................... · .....................
c Figure & Index Number 12-1 -2 -3 -4 -5 Part Number 30392 37921 37922 37964 37965 37966 c Description DRIVEN CLUTCH •••••••••••••••••••••• FIXED FACE AND HUB ASSEMBLY MOVABLE FACE ASSEMBLY •••••••••••••• SPRING ••••••••••••••.••••••••••••••••••• SPRING, Cup •••••••••••••••••••••••••• RING, Retaining •••••••••••••••••••••••••• 3 2 4 Qty Model Code REF 1 1 1 1 1 I I I I I I 5 Figure 12.
NUMERICAL INDEX PART NO. 120221 120222 120368 120377 120380 120382 120384 120386 120394 120396 120426 120622 120638 120706 120832 120854 121222 121224 121753 121887 121893 121913 121926 122007 123316 123350 123435 124829 124925 125250 125680 125793 126358 INDEX NO.
PART NO. 30145 30149 30159 30170 30171 30176 30178 30180 30184 30214 30218 30228 30229 30247 30250 30251 30263 30264 30268 30269 30270 30272 30278 30279 30283 30285 30310 30362 30363 30375 30389 30392 30393 30395 30398 30400 30402 30403 30412 30418 30488 30489 30523 INDEX NO.
c PART NO. 32537 32539 32540 32541 32547 32552 32566 32585 32588 32589 32591 32608 32615 32699 32701 32702 32703 32710 32714 32986 32987 c c 32999 33033 33038 33123 3324 33296 33297 33320 33333 33341 33342 33346 33347 33352 33354 33356 33357 33358 33386 33393 33394 3 3396 33402 33403 3 3404 3 3410 3 3411 3 3412 3 3413 3 3415 INDEX NO.
PART NO. 33730 33731 33732 33733 33734 33735 33736 33737 33738 33739 33745 33746 33747 33748 33749 33750 33751 33752 33754 33757 33763 33764 33765 33768 33769 33764 33775 33777 33778 33780 33781 33782 33783 33786 33787 33788 33791 33792 33793 33794 33798 33807 33808 33819 33820 33821 33822 33827 33829 33832 33842 INDEX NO.
PART NO. 34113 34114 34115 34117 34123 34125 34126 34128 34129 34140 34141 34145 34149 34152 34154 34155 34159 34163 c 34168 34176 34177 34180 34181 34182 34183 34184 34185 34186 34187 34188 34207 34211 34212 34213 34214 34228 34229 34231 34232 34237 34261 34268 34270 34271 c 34272 INDEX NO.
PART NO. 8103 8288 8290 8441 8728 9413314 9413447 9414078 9414920 9415106 INDEX NO. 3- 82 6- 27D 3- 63 3- 101 2- 76 6- 26 1- 37 2- 22 6-27G 6-46 1- 67 3-10 5-22 6-54 QTY 1 1 2 2 10 12 3 1 3 4 4 3 10 2 PART NO. INDEX NO. 9416107 9417098 9417373 4-9 3-59A 4-78C 4- 89 3- 27 4- 73 3- 89 4- 37 5-14 3-43 3- 15 3- 85 3-88 2- 40 9417420 9422157 995224 995246 995339 995364 995371 996907 56 QTY 4 1 PART NO. 997314 2 2 4 4 4 3 3 2 1 2 4 1 997316 998010 998045 998503 999101 999701 INDEX NO.