Service manual

ManualsBrandsAMF ManualsSnowmobilesMARK V SD1BE2DA

SERVICE

REPAIR

counterclockwise

and

remove

the

engine

toward

the

rear

and

clear

of

the

sled.

•

Remove

the

carriage

bolts,

washers

and

locknuts

securing

the

mounting

straps

to

the

engine

base.

Remove

th

e mounting

straps

and

bar

washers.

NOTE:

During

reassembly,

the

mounting

straps

and

bar

wa

sher

must

be

secured

to

the

engine

base

before

installing

the

replacement

engine.

•

Installation

procedures

are

the

reverse

of

removal.

To

Remove

Gas

Tank

•

Remove

the

hood and

headlight

assembly.

Refer

to

Hood

Removal

and

Installation.

!

CAUTION!

Always

disconn

ect

spark

plug

wires

before

working

on

the

engine

or

drive

elements.

•

Check

gas

cap

and

indicator

assembly

to

be

cer-

tain

tank

is

empty,

or

nearly

empty.

•

Remove

the

gas

cap

and

indicator

assembly

(1,

figure

12).

•

Remove

the

bolt

s

(3)

and

washers

securing

the

gas

spill

chute

(2)

to

the

main

frame

and

remove

the

gas

spill

chute.

•

Disconnect

the

tank-to-carburetor

gas

line

(6)

and

the

recirculating

gas

line

(7)

at

the

gas

tank

outlet

fitting

(5). Wipe up

any

spilled

gasoline

immediately.

•

Remove

the

gas

tank

(4)

by

carefully

sliding

the

tank

up and away

from

main

frame.

IMPORTANT:

Do

not

damage

the

gas

tank

outlet

(5)

when

removing

the

tank.

Do

not

attempt

to

make

any

repairs

to

the

gas

tank.

Use

extreme

care

when

removing

the

gas

tank.

Do

not

remove

tank

near

flame

or

open

fire

.

•

Gas

tank

installation

procedures

are

the

reverse

of

removal.

NOTE:

If

the

original

tank

is

not

to

be

installed,

it

will

be

necessary

to

remove

the

gas

tank

outlet

(5)

and

the

attached

gas

line

filter;

also

the

J4

pressure

relief

valve

(8).

These

items

are

to

be

installed

on

the

replacement

tank.

To

Remove

Muffler

•

Remove

the

hood and

headlight

assembly.

Refer

to Hood

Removal

and

Ins

t

allation

.

I

CAUTION!

Always

disconnect

the

sparkplugwires

before

working

on

the

engine

or

drive

elements.

•

Loosen

the

flexible

tube

clamp

securing

the

flex-

ible

exhaust

tube

to

the

muffler

and

release

the

tube.

NOTE: All

Mark

V

series

Ski-Daddlers

have

dual

exhaust

tubes

and

muffler.

•

Loosen

the

bolt

and

nut

securing

the

muffler

to

the

mounting

band

assembly.

Remove

the

muffler.

•

Installation

procedures

are

the

reverse

of

removal.

To

Remove

Bogie Wheel

Always

disconnect

the

sparkplugwires

before

working

on

the

engine

or

drive

elements.

•

Raise

back

end of

Ski-Daddler

so

that

traction

belt

clears

the

ground.

•

Remove

the

locknut

(3,

figure

13)

securing

the

bogie

wheel

assembly

(2)

to

the

axle

shaft

and

re-

move

the

wheel.

Figure

J3

1002472