MODEL S-4000 TKF, LS Omron TACKER AND LABEL SEWER PARTS AND SERVICE MANUAL MACHINE SERIAL No.: PART NUMBER 97.2441.1.001 This manual is valid from the machine serial number M241428 AMF is trademark of AMF Group, Inc.
LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions: A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for labor. This portion of the warranty applies to machines sold as ”installed” only. A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed defective must be returned freight prepaid to AMF Reece, Inc. for inspection.
Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S101, S100, S104, S105, S311, Decostitch, S4000 BH, EBS Mark II, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name: Customer‘s Mailing Address: Customer‘s Telephone Number: Supervising Mechanic‘s or Technician‘s Name: Signature of Supervising Technician: AMF Reece Technician‘s Na
S4000 TKF, LS Omron TABLE OF CONTENTS A - INTRODUCTION 1. Basic information ............................................................................................ 1-1 2. Safety device and labels ................................................................................ 1-2 3. General machine parts description ................................................................ 1-3 4. Specifications ..................................................................................................
S4000 TKF, LS Omron TABLE OF CONTENTS E - MACHINE ADJUSTMENTS 9. Looper adjustments ...................................................................................... 1-33 10. The clamp plate home position ................................................................... 1-37 11. Clamp plate to the center of the throat plate adjustment ......................... 1-38 12. The sewing length change ........................................................................... 1-38 13.
S-4000 TKF, LS Omron A - INTRODUCTION 1 . BA S I C I N F O R M AT I O N The sewing machines S4000 TKF and S4000 LS are designed and produced to be very reliable. Important design goals have been achieved to provide a safe machine that is simple and inexpensive to maintain. The patented rotary needle bar shaft drive, a major benefit, delivers longer needle bar life. The added benefits of lower vibration and less noise, translate into less operator fatigue.
S-4000 TKF, LS Omron A - INTRODUCTION 2 . S A F E TY D E V I C E A N D L A B E L S ➒ ➋ ➎ ➌ ➍ ➓ ➊ ➋ ➌ ➍ ➎ ➏ 1-2 Warning Covers removed, possible injury Grounding Rotational direction Standard Label Needle bar cover ➐ ➑ ➒ ➓ Eye guard Head cover Fan cover Manometer with pressure sensor Machine head Table Frame Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron A - INTRODUCTION 3 . G E N E R A L M AC H I N E PART S D E S C R I P T I O N ➑ ➏ ➐ ➊ Control box Hand wheel Emergency Stop Button Motor Table Top Thread Stand Control Panel Main switch Foot pedal Clamps Up/Down button Air pressure regulator Air pressure adjustment knob Halogen Lamp Rest Pin Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron A - INTRODUCTION 4 . S P E C I F I C AT I O N S S 4000 TKF Machine type S4000 LS electronic controlled machine for electronic controlled machine for sewing the tacks on various clothes sewing the labels on various clothes Description Sewing speed 1500-3800 stitches/min Stitch density 3-14 stitches/cm Machine clamp foot height Sewing length 12.
S-4000 TKF, LS Omron A - INTRODUCTION 5 . TA B L E TY P E Ê Ë Ì Í Parallel Ê PARALLEL Crosswise Crosswise embedded Universal - possible adjustable: parallel/crosswise TKF, LS Ë CROSSWISE TKF, LS Í Ì CROSSWISE EMBEDDED TKF UNIVERSAL PARALLEL UNIVERSAL CROSSWISE TKF, LS Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron A - INTRODUCTION 6 . I N S T RU C T I O N S F O R O P E R ATO R S A F E TY A N D M A I N T E NA N C E When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS. DANGER! Before connecting the machine to the power supply, be positive that all safety covers are correctly installed.
S-4000 TKF, LS Omron A - INTRODUCTION CAUTION! Perform all regular service as described in this manual. If there is any problem with the power supply, turn off the main power switch. Do not remove, paint over, damage or in any way change safety labels. If a safety label cannot be easily read, replace it. Long hair and loose clothing may be dangerous near any machinery. Always contain long hair and avoid loose clothing, so that it cannot be caught by machinery and cause injury.
S-4000 TKF, LS Omron A - INTRODUCTION Connector Ø 8 Ê order it if the connecting tube has the inner diameter 8 mm. The connector Ø 10 is supplied with the machine. part number is 12.0008.3.607 P n e u m a t ic A d a p t e r Ë order it if using 1/8“ NPT part number 12.0008.3.081 Hand valve Ì to dissipate any air from the machine, order it (air circuit is bled). It is necessary to order the connectors (see below) to the hand valve for connection to the air tubes. part number 12.0008.3.
S-4000 TKF, LS Omron A - INTRODUCTION Clamping-bite 1,5 - 2 mm - possible to order, for TKF (order no. 03.5524.0.032) Clamping foot-bite 4 mm - possible to order, for TKF 24.3211.0.000 Clamp foot 1 1/2 24.3212.0.000 Clamp foot 3/4 24.3213.0.000 Clamp foot 3/8 Throat plate-bite 4 mm - possible to order, for TKF 24.3214.0.000 Clamp mat-bite 4 mm - possible to order, for TKF 24.3220.0.000 Revised 01/2010 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY 1 . C O N T E N T O F T H E S H I P P I N G B OX 1. 2. 3. The shipment contains one box. There is a carton with accessories, service manual with parts section and thread stand ➊ in the box. During unpacking the shipment, follow the labels which are on a cover. Ê C AU T I O N : If the machine or crate was damaged in shipment inform the freight company immediately.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY Remove the shipping strap ➋ after unpacking the machine, the use of this strap is recommended anytime the machine is transported (This is valid for all types of tables - parallel, crosswise, universal). ➋ If a customer has ordered the u n iv e r s a l t a b l e , and requires to change the parallel table to the crosswise table, it is necessary to remove 2 locking screws Í and turn the machine head to the required position.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY 3 . T H E D I S P L AY P O S I T I O N C H A N G E W H E N T H E H E A D P O S I T I O N I S C H A N G E (the universal table only) a) To ch a n g e t h e c r o s s w is e t a b l e t o t h e p a r a l l e l t a b l e 1. Remove the cable fitting Ê, screw Ë, plug Ì and screws Í. 2. Disconnect the cable Î and display Ï. 3. Remove the display holders Ð, cable Î and display Ï. 4. Remove the screws Ñ, washers Ò and display box Ó.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY b) To c h a n g e t h e p a r a l l e l t a b l e t o t h e c r o s s wis e t a b l e 1. Disconnect the cable 2. Loosen the screws 3. Remove the screws 4. Remove the plugs the display box. 5. Remove the plugs Ì and insert the one of them into the left hole on the upper side of the machine head. Place the second one into the drawer. 6. Place the nuts into the holes where the plugs 7.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY 4 . P OW E R A N D A I R C O N N E C T I O N 1. The machine is equipped with a quick coupler ➍ required with connector for inner ∅ of the tube 10. The connector for inner ∅ of the tube 8 is not supplied with the machine, a customer has to order it. The manufacturer recommends to use connector ➏ for customers who requires to connect the tube with connector NPT.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY Head Pneumatic J0I1 J1B J2B J3B J2A J3A 4. ➊ - thread draw-off, tension release ➋ - clamp feet Tubes identification J X X X ➌ - thread trim J0I1 - air input BQ2 - regulator with air pressure switch air distribution 0, 1, 2 — X => distribution from a regulator 0, 1, 2 — X pneumatic cylinder identification (first number is 0 but is not marked) A ; B; C Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron B - MACHINE ASSEMBLY 5 . T H R E A D S TA N D I N S TA L L AT I O N 1. Put the thread stand together according to the drawing. 2. Position of the locking ring ➊ allows assembly of the thread stand for various thickness of the table top. Threaded end of the post ➏ must not extend more that 1 mm (1/32) through the locking nut ➎. 3. Insert the washer ➋ and the post into the hole provided in the right rear of the table top ➌. Insert the washer ➍ and tighten the nut 1-16 ➎.
S-4000 TKF, LS Omron C - PROPER APPLICATION 1 . P OW E R U P / H O M E P O S I T I O N ➊ by turning clockwise to the I position. 1. Turn the main power switch on 2. The display is illuminated and the screen shows the model number. 3. The machine is ready for operation when the Ready message appears on the display and the green LED lights. The machine must be in the home position before starting to sew (to be certain, press the foot treadle and sew one buttonhole). 3.
S-4000 TKF, LS Omron C - PROPER APPLICATION 2 . N E E D L E I N S TA L L AT I O N WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories. It is also possible to use needles part number 02.0750.2.100 (750 SC 80/12) and needles part number 02.0750.2.
S-4000 TKF, LS Omron C - PROPER APPLICATION 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. ➊ according to the sewing (for example sewing on the thin fabrics) there is an arm ➋ When threading, see the pictures below. Change the thread tension by nut conditions. To increase the thread draw off installed on the thread draw off lever.
S-4000 TKF, LS Omron D - MACHINE CONTROLS 1 . PROGRESS OF SEWING 1. Bring the machine to the home position according to the section C1. 2. Be certain that the machine is threaded correctly according to the section C3 and insert the work under the clamp feet. 3. When the foot pedal ➌ is pressed to the first position, the work is clamped by the clamp feet. (Releasing the foot pedal will rise the clamp feet).
S-4000 TKF, LS Omron D - MACHINE CONTROLS 2.
S-4000 TKF, LS Omron D - MACHINE CONTROLS 3 . C O N T RO L PA N E L I N F O R M AT I O N Display message: Standard messages: Error messages: ❍ ❍ ❍ ❍ ❍ Ready Emerg. Stop Service mode Wait please Ready F1 Service F6 ❍ Motor not ready ❍ Low voltage ❍ Low air pressure Daily cycle counter WARNING! Keep your hands away from the needle area during any adjustment. Machine start is controlled by the foot pedal. Keep your foot off of the foot pedal.
S-4000 TKF, LS Omron D - MACHINE CONTROLS 4. THE PROGRAMMING MENU Main screen - press display. To enter the programming menu, press , appears on the . appears on the display. The first line of the display shows the parameter, which is set, and the second line indicates the range of setting. To scroll the lines down,press value of any parameter, press key, to scroll the lines up, press key. Press key. To change the key to set the first digit.
S-4000 TKF, LS Omron D - MACHINE CONTROLS 1. Max speed - maximal speed. Range 1000-3800 spm. 2. Slow stitch - selecting the number of stitches in slow start. Range 0-3. 3. Slow speed - setting the slow start speed at the beginning of the sewing cycle. Range 500-1000 spm. 4. Ndl Up pos - correction of the needle bar upper position. Range 0 - 600 imp. 5. D off delay - draw-off delay. It is possible to set it in range 60-150 ms. 6. D off tm - timing of the knife/draw-off activation.
S-4000 TKF, LS Omron D - MACHINE CONTROLS 5. TESTS WARNING! ONLY PROFESSIONAL SERVICE TECHNICIANS SHOULD PERFORM THESE TESTS! The main screen appears on the display. Press enter the tests menu, press , appears on the display. To key. The follwing screen appears on the display . To scroll this menu down, press key, to scroll this menu up, press key. NOTE: Before performing the tests, press and release the Emergency Stop button to disconnect the motor. INPUTS TESTS 1.
S-4000 TKF, LS Omron D - MACHINE CONTROLS OUTPUTS The following parameters can be tested only in case the air supply is connected to the machine. After pressing key, appears on tehe display. To selected the line press key used for change. 1. Clamps - Clamps off appears on the display. When the key is pressed, the clamp feets are activated and clamps on apeears on display, to confirm the value press the key and clamp feets are closed.
S-4000 TKF, LS Omron D - MACHINE CONTROL 6. PROGRAM VERSION Home screen appears on the display. Press , appears on the display. To find out loaded program version into the machine. press the appears on the display. Press again key. key to return back to main screen. 7.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 . M AC H I N E H O M E P O S I T I O N The needle bar is in the upper position. The needle slot ➊ descends to the right side of the throat plate ➋ during the first stitch. The marks ➑ on the handwheel and cover casing are aligned. ➊ ➋ Ñ 2. THE MAIN CAM ADJUSTMENT 1. Bring the machine to the home position.¨ 2. Tilt the machine onto the rest pin and view the main cam assembly.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 4. NEEDLE BAR 1. Needle bar crank position Turn the handwheel ➎ and loosen the screw needle bar crank ➊ in the ➋. Turn the handwheel until the needle bar reaches the upper position. Pulley screw on the main shaft should be in the same line with screw ➍. Tighten the screw ➊. ➌ NOTE: The needle bar should be in the top dead center position when the screw ➌ is at 12 o‘clock. To check, turn the handwheel clockwise and counter clockwise.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 5. BITE Before the bite adjustment, remove the pulley cover the head cover 1. ➋ Ê Ë and ➊. B it e c a m a) Check if the machine is in the home position. b) Tilt the machine onto the rest pin ➐ . If the adjustment is correct, the second cam locking screw ➑ (counter clockwise of the bite cam ➒) must be roughly perpendicular to the bedplate casting.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 2. B it e w id t h a d j u s t m e n t To adjust the bite width, first remove the head cover for access to adjustments. The S-4000 is fitted with a regular bite throat plate , that allows a bite range of 1.5 mm (1/16“) to 2.3 mm (3/31“). a) loosen the adjusting screw b) to increase the bite width, raise the bite lever c) to decrease the bite width, lower the bite lever d) tighten the adjusting screw 3.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 6. FEEDING 1. 2. Tilt the sewing head onto the rest pin. Bevel Gear Adjustments Manually turn the handwheel counter clockwise until the drive spring in the main cam engages with a indent . The feeding lever is on the highest point of the feeding cam. Remove the bevel gear cover and loosen the screws ➊, ➋ Ò ➌ on the stop. Loosen two adjusting screws ➍ in the right collar ➎. on the horizontal bevel gears and screw 3.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 7. SLIP CLUTCH The slip clutch pressure is factory set and under normal conditions will not need adjusting. The correct clutch torque setting is 0.43 Nm (60 to 65 inch ounces). Hold the nut ➊ and tighten the adjusting screws pressure to both sides of the clutch. ➋ with a torque screwdriver. Apply an equal amount of N OT E : If a torque screwdriver is not available, tighten the lock nuts so that the screws the nuts ➋ extend through ➊ 1.5 mm.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 9 . L OO P E R A D J U S T M E N T S Before making this adjustment, follow the points described below: Turn the handwheel and observe the position of the connecting link ➊ at both ends of the ➋. Angle A ➌ must equal angle B ➍. If incorrect - loosen the hex mounting screw ➎ and rotate the eccentric adjusting nut ➏ as needed. Tighten the hex mounting screw ➎. looper link arm travel Turn the handwheel and bring the needle bar to the upper position.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1. T h e f ir s t l o o p e r a d j u s t m e n t 1. Bring the machine to the home position and of the looper cam ➑ and loosen the screws adjust the looper cam to the lowest position. 2. Loosen the looper set screw and turn the looper to be perpendicular to the hole in the looper holder. 3. Install the holder with the first looper shaft. 4.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS The second looper adjustment 10. Insert the second looper on the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess. There must be clearance 0,4 mm between the needle and the looper recess. Tighten the looper holder screw. 12. and turn the looper to Loosen the looper screw the needle to obtain the distance 0,1 mm between the needle and the looper tip. 13.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 0 . T H E C L A M P P L AT E H O M E P O S I T I O N 1. The home position of the clamp plate before sewing is: a) the bevel gears Ê on the feed shaft a r e n o t e n g a g e d with the vertical bevel gear b) the clamp plate is positioned all the way to the right (to the head casting) 2.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 1 . C L A M P P L AT E TO T H E C E N T E R O F T H E T H ROAT P L AT E A D J U S T M E N T 1. If the clamp plate rest pin. 2. Loosen the nut ➊ ➊ is not adjusted to the center of the throat plate Ë, tilt the sewing head against the Ì in the slot of the lever ➍ and move the clamp plate as needed. Tighten the nut. ➋ Ì Í 12. THE SEWING LENGTH CHANGE To change the sewing length, loosen the screw Î and move the stop as needed.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 3 . H E A D C L A M P F OOT A D J U S T M E N T 1. A d j u s t m e n t fo r c l a m p h e ig h t Be sure that air supply is switch on and the clamp foot is opened. If clamp foot is not opened, push the clamp Up / Down button.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 4 . T H R E A D D R AW- O F F 1. 2. A d j u s t m e n t o f t h e D r a w - O f f L e ve r Po s itio n The correct adjustment ensures a long enough thread tail for starting the next sewing. Remove the covers because this mechanism adjustment is performed in the rear of the head. Air supply is necessary for this adjustment. a) loosen the screw ➏ b) ➐ of the cylinder ➑ is in the home position (retracted).
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 15. THREAD TENSION The thread tension influences the appearance of the sewing. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges. By turning the tension knob ➊ clockwise, the thread tension increases. By turning the tension knob ➊ anti-clockwise, the thread tension decreases.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 2. T h e c o r r e c t p o s it io n o f t h e t e n s io n m e c h a n is m a) remove the tension assembly ➌ from the shaft ➍ b) e) f) turn the cylinder ➑ as necessary. Turning clockwise the pin is extended. Tighten the nut ➐ when the correct measurement is obtained. connect the air tube ➏ to the cylinder, open the air supply and install the covers. c) d) 3.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 16. THREAD TRIMMING The trimming mechanism ensures the correct thread trimming after sewing the last stitch. The trimming hook moves in the direction of the arrow, both thread loop legs A and B are pulled forward. When the thread hook approaches the end of the stroke, leg A contact the trimming knife, cutting the thread. 1. Tr im m in g c y l in d e r a d j u s t m e n t a) tilt the machine head onto the rest pin and close the air supply.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 7 . T H E H O L D D OW N A D J U S T M E N T (S4000 LS modification only) It is necessary to adjust the hold down Ì by loosening the screw Ê , if: a) the hold down is not in the centre of the clamp foot groove b) the needle puncture Í is not in the hold down groove or if the distance X between the needle puncture and the hold down groove is not the same on both sides - see picture A 1. 2.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 8 . A D J U S T M E N T O F T H E S TO P P I N G S E N S O R P O S I T I O N Follow the steps described below to set the position of the sensor. 1. 2. 3. 4. 5. 6. 7. 8. Put machine in the service mode (see E2). Turn the handwheel counter clockwise until the stop disk finger ➊ is perpendicular to the sensor ➋. Loosen the screws ➌ and move the sensor bracket ➍ to the right. Tighten the screws ➌.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 1 9 . C H A N G I N G T H E D R IV E B E LT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. ➊ after loosening the M4 screws ➋. By turning the handwheel ➌ adjust the position of the shaft so that the screw ➍ on the pulley ➎ is aligned with screw ➏ on the bearing carrier lower shaft. Lock the position by the holder 24.0030.0.000 ➐, which is included in the accessories. Using the screw ➏ fix the holder to the bearing holder upper screw.
S-4000 TKF, LS Omron E - MACHINE ADJUSTMENTS 2 0 . VO LTAG E G UA R D The voltage guard - relay HRN-35 (VC1) as an extra accessories is placed in the machine control box. It is adjusted and sealed from a manufacturer. If the supply voltage is in the required range, the green LED Un indicates it on the voltage monitoring relay. If the upper limit (255V) of the supply voltage is exceeded, the indicates it. If the supply voltage is lower than 185V, the green LED stops indicating and the red LED indicates it.
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE Warning: Caution: - Check for damage to electrical cables Check safety covers for damage and replace immediately if needed Keep your hands out of the sewing area Do not modify the machine in any way, which could eliminate safety parts Do not attach external lights or other devices to the machine´s electrical system Do not neglect periodic maintenance. If you have fault in electrical power supply, switch off the operating switch (circuit breaker).
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 6. Remove the filter cover ➏ with cleaning pad ➐. Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan . 7. The filter and regulator maintenance Bowl assembly Ñ - polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils, thinner solvents, trichlorethylene, kerosene and other aromatic hydrocarbons. Clean only with a neutral detergent .
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 2. PERIODIC MAINTENANCE once a day (8 hours of operation) once a week (40 hours of operation) once a month (160 hours of operation) - cleaning of the sewing mechanism area and inner frame of the machine lubrication of mechanisms - see area F4.
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 3 . L U B R I C AT I O N D IAG R A M The machine is mainly equipped with needle and ball bearings, which in combination with a single lubrication circuit decrease the requirements for maintenance. Circuit I - with the oil supply in oil indicator for lubrication of the bite, feeding and looper levers and worm gears. In case of replacement of any part of distribution, it is possible to order the tube kits and wicks. To connect the tubes - see picture.
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 4 . M AC H I N E L U B R I C AT I O N 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality. 2. The amount of oil in the reservoir overflow from the base area. 3. The reservoir is filled through the hole 4. ➌ and draw-off mechanism ➍ are shown in the illustration below (after opening the needle bar cover ➎).
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 5. Tilt the machine head onto the rest pin and lubricate the places shown in the picture. ➐ ➑ ➒ ➓ looper shafts feed cam surfaces shifter bite cam surfaces bevel gears trimmer shaft looper cam surfaces Return the sewing head back into the sewing position 6. After lubrication it is important to sew a minimum of 10 sewing cycles on scrap fabric to dispel any excess oil. Wipe all visible excess oil from the mechanism in the work area.
S-4000 TKF, LS Omron F - MACHINE MAINTENANCE 5 . M AC H I N E D I S P O S A L 1. To ensure machine ecelogical disposal, it is neccesary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame. 2. Aluminium and duralumin parts must be treated separately, also nonferrous metal parts and plastic parts. 3.
S-4000 TKF, LS Omron G - PNEUMATIC DIAGRAM Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron H - ELECTRICAL DIAGRAM 1-56 Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron H - ELECTRICAL DIAGRAM Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron H - ELECTRICAL DIAGRAM 1-58 Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron H - ELECTRICAL DIAGRAM Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron H - ELECTRICAL DIAGRAM 1-60 Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron Released 12/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 TKF, LS Omron TROUBLESHOOTING TROUBLESHOOTING - TABLE OF CONTENTS 1. MECHANICAL FAULTS ................................................................................................... 2-2 2. CONTROL PANEL DISPLAY ERROR MESSAGES ..................................................... 2-5 3. SERVO ERROR MESSAGES ............................................................................................ 2-6 4. ELECTRICAL FAULTS ........................................................................
S-4000 TKF, LS Omron TROUBLESHOOTING 1 . MECHANICAL FAULTS SYMPTOM Thread breakage Machine fails to sew (missing stitches appear) Machine sews in one spot 2-2 POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate damaged Change damaged parts Incorrect needle and sewing mechanism adjustment Check the adjustment of the mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
S-4000 TKF, LS Omron TROUBLESHOOTING SYMPTOM Stitch skip at the beginning of sewing Stitch skip during sewing POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate damaged Change damaged parts Needle thread end is too short See section E14, point 2 Incorrectly adjusted needle bar height See section E4 Incorrectly adjusted clearance between needle and throat plate See section E5 Incorrect loopers timing See section E9 Incorrectly adjusted clamp feet pressure See section E 14, point 3
S-4000 TKF, LS Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Trimming knife damaged Replace the knife Low air pressure at trimming cylinder Check supply pressure Flow control valve to tension cylinder closed See section E15 point 3 Incorrect loopers timing See section E9 Incorrect setting of trimming delay Change Trim dly parameter - D4 Trimming length incorrectly set Change Trim tim parameter - D4 Sewing motor turns, machine does not sew Belt broken or loose See section E
S-4000 TKF, LS Omron TROUBLESHOOTING 2. E R R O R M E S S A G E S O F T H E C O N T R O L PA N E L D I S P L AY SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Hand valve of the regulator switched off Open the hand valve The air pressure in the air supply piping below 0.
S-4000 TKF, LS Omron TROUBLESHOOTING 3. ERROR MESSAGES OF THE SERVO The following messages can be seen on the servo display, which is placed inside the control box. In order to eliminate these messages, switch off the machine for 5 minutes. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service.
S-4000 TKF, LS Omron TROUBLESHOOTING 4. E L E C T R I C A L FA U LT S SYMPTOM When switch in position I, neither the work light, display or the cooling fan operate When switch in position I, display does not operate When sewing operation started, motor does not operate. Contactor KM1 switched on. POSSIBLE CAUSE PROBABLE SOLUTION No power supply Check main power supply or voltage in the socket Fuse F1 failure Replace fuse PN 12.0008.4.665 Power switch QS1 damaged Replace the switch 12.0008.4.
S-4000 TKF, LS Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE When sewing operation started, Make sure the machine is ready for operation motor fails to operate. Contactor KM1 switched off. Contactor KM1 damaged Press key F6 - see D1, point 6 Replace contactor 12.0008.4.833 Check the Emergency Stop button Replace button 12.0008.4.563 Control unit PLC error Replace the control unit PLC 24.8001.2.
