AG Series Owner’s manual *SAFETY *ASSEMBLY *OPERATION *TROUBLESHOOTING *WARRANTY AMICO POWER CORPORATION 13221 Spring Street, Baldwin Park, CA 91706 Portable Generator
Introduction……………………………………………....1 Read this Manual Thoroughly…………………………..1 Safety Rules………………………………...…………….5 St andards Index……………………………………………………...8 Section 1-General Information………………………….8 1.1 Unpacking……………………………………………………….8 1.1.1 Accessory box……………………………………………...8 1.2 Assembl y………………………………………………………...9 1.2.1 Assembling the accessory kit………… …………………...9 Section 2 – Operati on…………………………………..10 2.1 Know the generator…………………………………………….10 2.2 Cord Sets and connection Plugs………………………………..12 2.2.
.3 General recommendations………………………………………21 3.3.1 Generator maintenance……………………………………..21 3.3.2 To clean the generator……………………………………....21 3.3.3 Engine maintenance………………………………………..22 3.3.4 Checking oil level………………………………………….22 3.3.5 Changing the oil…………………………………………....22 3.3.6 Replacing the spark plug…………………………………...23 3.3.7 Spark arrestor………………………………………………24 3.4 Service air filter………………………………………………....24 3.5 Valve clearance………………………………………………… 25 3.6 General………………………………………………………….25 3.
INTRODUCTION Thank you for purchasing this model by AMICO Power Corp., Inc this model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads on job sites, or remote locations where no utility power is available or in place of utility due to a power outage. READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood, contact the nearest authorized dealer for starting, operating and servicing procedures.
For commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows. This symbol points out important safety information that, if not followed, could endanger personal safety and/or property of others. This symbol points out potential explosion hazard. This symbol points out potential fire hazard. This symbol points out potential electrical shock hazard. The operator is responsible for proper and safe use of the equipment.
The generator produces dangerously high voltage that can cause extremely hazardous electrical shock, avoid contact with bare wires, terminals, etc. never permit any unqualified person to operate or service the generator. Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet. Dangerous electrical shock will result.
Generator exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available. NEVER operate the generator indoors, in a garage, near an open window, door, ventilated intake, crawl space, other opening, or in an area that could accumulate exhaust gas.
Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely, efficiently. Many accidents are caus ed by failing to follow simple and fundamental rules or precautions. The manufacturer cannot anticipate every possible circumstance that might involve a hazard.
z z z z z z exhaust system unsafe or in noncompliance with any local codes and/or standards. A CO alarm is highly recommended. Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any fan guard while the unit is operating. Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter the installation, as this can seriously affect safe operation of the generator.
also may require proper grounding of the generator electrical system. *In case of accident caused by electric shock, immediately shut down the source of electrical power, if this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a non-conducting implement, such as a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.
STANDARDS INDEX In the absence of pertinent standards, codes, regulations and laws, the published information lasted below may be used as a guideline for operation of this equipment. Always reference the latest revision available for the standards listed. 1. NFPA NO. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE. 2. Article X, NATIONAL BUILDING CODE, available form the American insurance association, 85 John Street, New York, N, Y.10038. 3.
1.2 ASSEMBLY The generator requires some assembly prior to using it ,if problems arise when assembling the generator, please call the AMICO Generator Help Line at 1-888-545-7788. 1.2.1 ASSEMBLING THE ACCESSORY KIT The wheels are designed to the unit to greatly improve the portability of the generator. The wheels are not intended for over-the-road-use. 1. Refer to figure 1 to install the wheels as shown. *slide the axle through the frame brackets.
Figure 2-Handle Kit 2.1 KNOW THE GENERATOR Read the owner’s manual and safely rules before operating this generator. Compare the generator to figures 3 through 5 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. 120 Volt AC,20 amp, duplex receptacle-supplies electrical power for the operation of 120 volt AC.20 amp, single-phase, 60hz electrical lighting, appliance, tool and motor loads. 2.
13. Oil check/fill- check and fill oil here. 14. Recoil start- use to start engine manually. 15. Fuel shut off- valve between fuel tank and carburetor. 16. Oil drain plug- used to drain engine oil. 17. Spark arrestor- reduces fire hazard by containing sparks. 18. Spark plug 19.
2.2 CORD SETS AND CONNECTION PLUGS 2.2.1 120VAC, 20 AMP, DUPLEX RECEPTACLE. This is a 120 volt outlet protected against overload by a 13.5 amp push - to - reset circuit breaker 13.5 amps of current may be drawn from each socket; however, total power drawn must be kept within data plate ratings. Use only high quality, well insulated, 3-wire grounded cord sets rated for 125 volts at 20 amps (or greater). 2.
Figure 7- grounding the generator Proper grounding of the generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices. 2.3.2 CONNECTING ELCTRICAL LOADS Do not connect 240 volt loads to 120 volt receptacles. Do not connect 3-phase loads to the generator. Do not connect 50 Hz loads to the generator.
found on a data label or decal affixed to the device. *If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). *Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator. 1.
Electric nail gun………………………………………………….1200 Electric range (per element)………………………….………...1500 Electric skillet……………………………….……………………1250 *Freezer……………………………………………………………700 *Furnace fan (3/5hp)………………………………………………875 *Garage door opener…………………………………….500 to 750 Hair dryer………………………………………………………...1200 Hand drill…………………………………………………250 to 1100 Hedge trimmer…………………………………………………….450 Impact wrench…………………………………………………….500 Iron…………………………………………………….………….1200 *jet pump……………………………………………….………….800 Lawn mower…………………………………………….
2.6.1 ADDING ENGINE OIL All oil should meet minimum American petroleum institute (API) service class SJ, SL or better. Use no special additives. Select the oil’s viscosity grade according to the expected operating temperature (also see chart). *Above 40°F， use SAE 30 *Below 40°F and down to 10°F, use 10W-30 *Below 10°F, use synthetic 5W-30 Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure.
EXPLOSIVE. DO not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can overflow onto a HOT engine and cause FIRE or EXPLOSION. *use regular UNLEADED gasoline with the generator engine. Do not use any gasoline with more than 10% added ethanol, and never use E85 gasoline. Do not mix oil with gasoline. *Clean area around fuel fill cap, remove cap. *Slowly add unleaded regular gasoline to fuel tank. Fill to bottom of screen filter.
*Make sure the unit is in a level position. *Turn the fuel shut-off valve to the “ON” position (figure 9). *Turn engine ON/OFF switch to ON position (figure 9). *Move engine CHOKE lever to the START position (figure 10). *To start engine, firmly grasp the recoil handle and pull slowly until increased resistance is felt. Pull rapidly up and away. *When engine starts, move choke lever to 1/2-CHOKE position until engine runs smoothly and them fully into RUN position.
IMPORTANT : Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read “don’t overload the generator” carefully. 2.8 STOPPING THE ENGINE *Shut off all loads, and then unplug the electrical loads from generator panel receptacles.
high temperatures. **Clean more often under dirty or dusty operating conditions. Replace air filter parts if they cannot be adequately cleaned. ***Check valve clearance and adjust if necessary after first 50 hours of operation and every 100 hours thereafter. 3.2 PRODUCT SPECIFICATIONS 3.2.1 GENERATOR SPECIFICATIONS Rated power…...................... 5KW (AG5500E);5.5KW(AG6500E) ;6KW(AG7500E);6.5KW(AG8500E);7.2KW(AG9500). Surge. power..........................5.5KW(AG5500E);6KW(AG6500E) ;6.5KW(AG7500E);7.
3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodically to properly maintain the generator. All adjustments in the maintenance section of this manual should be made at least once each season. Follow the requirements in the “maintenance schedule”.
*Use a damp cloth to wipe exterior surfaces clean. *A soft, bristle brush may be used to loosen caked on dirt, oil, etc. *A vacuum cleaner may be used to pick up loose dirt and debris. *Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed. 3.3.3 ENGINE MAINTENANCE When working on the generator, always disconnect spark plug wire from spark plug and keep wire away from spark plug. 3.
20 hours thereafter. If running this unit under dirty or dusty conditions, or in extremely hot weather, change the oil more often. Hot oil may cause burns. Allow engine to cool before draining oil. Avoid prolonged or repeated skin exposure with used oil. Thoroughly wash exposed areas with soap.
3.3.7 SPARK ARRESTOR 1、Shut off generator and allow the engine and muffler to cool down completely before servicing spark arrestor (located on the back of the muffler). 2、Remove the clamp and spark arrestor screen. 3、Clean the spark arrestor if it is damaged. 4、Replace the spark arrestor if it is damaged. 5、Installation of the spark arrestor screen is the reverse of the removal. 3.4 SERVICE AIR FILTER The engine will not run properly and may be damaged if using a dirty air filter.
3.5 VALVE CLEARANCE * Intake-0.10±0.02mm(cold),(0.003±0.005inches) *Exhaust-0.15±0.02mm(cold),(0.005±0.007inches) After the first 50 hours of operation, check the valve clearance in the engine and adjust if necessary. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please take the generator to the nearest service center to have the valve clearance adjusted. This is a very important step to ensure longest life for the engine. 3.
* While engine is still warm, drain oil from crankcase. Refill with recommended grade. * Remove spark plugs and pour about 1/2 ounce(15ml) of engine oil into the cylinders. Cover spark plug hole with rag. Pull the recoil starter a couple times to lubricate the piston rings and cylinder bore. Avoid spray from spark plug holes when cranking engine. * Install and tighten spark plugs. Do not connect spark plug wires. * Clean the generator outer surfaces.
4.1 TROUBLESHOOTING GUIDE Problem Cause Engine is running, 1. but no AC out put is 2. Available. 3. 4. Correction Circuit breaker in open 1. Poor connection or defective cord set, 2. Connected device is bad. 3. Fault in generator 4. Engine runs good but bogs down when loads are connected. 1. Short circuit in a connected load. Generator is overloaded. Engine speed is too slow. Shorted generator circuit. 1. Dirty air filter Out of gasoline Stale gasoline. Spark plug wire not connected to spark plug.
service facility 11. Contact authorized service facility. Engine shuts down during operation 1. Out of gasoline. 2. Low oil level. 3. Fault in engine. 1. Fill fuel tank. 2. Fill crankcase to proper level. 3. Contact authorized service facility. Engine lacks power 1. Load is too high. 2. Dirty air filter. 3. Engine needs to be serviced. 1. See “don’t overload the generator”. 2. Replace air filter. 3. Contact authorized service facility. Engine “hunts” or falters 1. Choke is opened too soon. 2.
AG5500 29
AG6500 30
AG9500 31
AG8500 32
AG7500 33
FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS, The United States environmental protection agency (EPA) and AMICO Power Corporation (AMICO) are pleased to explain the emission control system warranty on your new 2008 and later equipment. Your emission control system may include parts such as the : carburetor, ignition, system, fuel system, catalytic converter, and other associated emission-related components (if equipped).
place of all other warranties, expressed or implied. Specifically, AMICO makes no other warranties as to the merchantability or fitness for a particular purpose. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. The ECS warranty applies only to the emission control system of your new equipment. If there is any conflict in terms between the ECS warranty and the AMICO warranty, the AMICO warranty shall apply.
EMISSION CONTROL SYSTEM WARRANTY Emission control system warranty (ECS warranty) for equipment using small spark-ignited engines: (a) Applicability: this warranty shall apply to equipment that uses small off-road engines. The ECS warranty period shall begin eon the deter he new equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.
(4) (5) (6) (7) (8) (9) remainder of the period prior to the remainder of the ECS warranty period. Repair or replacement of any warranted, emissions-related part under this ECS warranty shall be performed at no charge to charge to the owner at a AMICO authorized warranty shall be warranty service facility. Notwithstanding the provisions of subsection 4)above, ( warranty services or repairs must be provided at AMICO authorized service facilities.
B. Ignition coils/ module. 4) Air injection system A. Pulse air valve 5) Exhaust system A. Catalyst B. Thermal reactor C.
AMICO POWER CORPORATION “ONE YEAR” LIMITED WARRANTY FOR AG SERIES PORTABLE GENERATORS For a period of one year from the date of original sale, Amico Power Corporation (Amico) warrants its AG series generators will be free from defects in materials and workmanship for the items and period set fort below. Amico will, at its option, repair or replace any part which, upon examination, inspection and testing by Amico Authorized Warranty Service Dealer, is found to be defective.
warranty does not apply to units used for Prime Power in place of utility where utility power service is present or where utility power service does not normally exist. Once a generator has experienced commercial or rental use, it shall thereafter be considered a non-consumer use generator for the purpose of this warranty. All warranty expense allowances are subject to the conditions defined in Amico’s Warranty Policies, Procedures and Flat Rate Manual.
manufacturing defect is found. ● ● ● ● Rental equipment used while warranty repairs are being performed. Overnight freight or special shipping costs for replacement part(s). Overtime, holiday or emergency labor. Starting batteries, fuses, light bulbs and engine fluids. THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, AMICO MAKES O OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
