Installation Manual

ManualsBrandsAMP Research ManualsAutomotiveAMP Research 75104-01A PowerStep Electric Running Boards for 1999-2001 & 2004-2007 Ford F-250/F-350/F-450 (All Cabs)

www.amp-research.com

1/11

IM2513 rev 06.03.10

INSTALLATION GUIDE

Designed and manufactured by AMP Research

. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221;

5-year limited warranty. Professional installation is recommended.

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)

Monday - Friday, 6:00 AM - 5:00 PM PST

APPLICATION LENGTH MODEL YR PART #

Ford Super Duty F-250 / F-350 Regular Cab (48”) 1999–2007 75104-01A

Ford Super Duty F-250 / F-350 Super Cab (60”) 1999–2007 75104-01A

Ford Super Duty F-250 / F-350 Crew Cab (79”) 1999–2007 75104-01A

Ford Excursion* (79”) 2000–2005 75104-01A

*NOTE: Minor modiﬁ cation required for Ford Excursion. See Page 3, items 2 and 3.

TOOLS REQUIRED

q Safety goggles

q Measuring tape

q Flat blade screwdriver

q Phillips head screwdriver

q 13mm socket

q 8mm socket

q Ratchet wrench and extension

q Wire crimpers

q Wire stripper / cutter

q 3/16” hex key wrench ( allen wrench )

q 4mm hex key wrench ( allen wrench )

q Electrical tape

q Weather proof caulking ( silicone

sealer )

INSTALLATION TIME

2 3

SKILL LEVEL

4= Experienced

3:00

hrs

Summary of content (21 pages)

PAGE 1
INSTALLATION GUIDE APPLICATION LENGTH MODEL YR PART # Ford Super Duty F-250 / F-350 Regular Cab Ford Super Duty F-250 / F-350 Super Cab Ford Super Duty F-250 / F-350 Crew Cab Ford Excursion* (48”) (60”) (79”) (79”) 1999–2007 1999–2007 1999–2007 2000–2005 75104-01A 75104-01A 75104-01A 75104-01A *NOTE: Minor modification required for Ford Excursion. See Page 3, items 2 and 3.
PAGE 2
AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION INSTALLATION GUIDE Attaching motor to linkage assembly The motors must be attached to the linkage assemblies before continuing the installation process. EXPLODED VIEW 19-03129-11 Motor 19-03179-90 Socket cap screw 19-03133-90 Washer CAUTION: HANDLE WITH CARE. To insure our customers receive all components with full integrity, we pack the motors seperate from their linkage assemblies.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION A Note: Some Applications require modification.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION PARTS LIST AND HARDWARE IDENTIFICATION 7 8 x8 x8 19-02487-90 Hex bolt 19-02485-90 Button head - M10 11 12 x8 19-02488-90 U-nut x8 19-02486-90 Washer (stainless) 9 x2 19-03339-90 Cable tie (11”) 10 x8 19-02802-90 Socket cap screw 13 14 x8 16-03014-90 Washer (black) x25 19-02805-90 Cable tie (7”) 15 19-02992-90 Tubing (installation tool) 17 16 x2 19-02986-90 Connecting wire (red) 18 x2 19-03354-90 Posi-Tap® connector 19-02989-90
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION DRIVER SIDE Second and last set of holes from the front DRIVING ASSEMBLY 1 FR ON T Note: Driving Linkage assembly mounts in the rear; idler mounts in the front. IDLER ASSEMBLY 13 7 7 8 12 2 11 2 3 TORQUE 16 ft-lbs. (22 N m) 8 2 2 4 5 www.amp-research.com 5/11 IM2513 rev 06.03.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION 5 4 9 Loop two large tie wraps through fastener cutouts in sheet metal as shown. Position controller as shown above and cinch down tie wraps to secure controller in place. Connect harness to controller. Make sure that locking tabs on controller/harness connector are fully engaged. 6 5 4 _ 4 7 + 8 14 14 14 4 4 9 10 www.amp-research.com 6/11 IM2513 rev 06.03.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION Puncture grommet and thread trigger wire 14 4 14 11 Open passenger door Remove step plate 12 Remove kick plate Roll back carpet and pull trigger-wire through grommet. TRIGGER WIRE 6 wire bundle Roll back carpet See Detail 14 13 14 (See Wiring Guides for wiring details) Connecting Wire or leg of Double Diode 18 Rear Door Adjar Wire Roll back carpet See Detail 15 www.amp-research.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION NOTE: Steps 16-25, removing driver’s door panel, only for vehicles prior to 2007. 16 17 Remove door light 18 19 Remove speaker screws (See Detail 22) 20 21 www.amp-research.com 8/11 Pull back door lining IM2513 rev 06.03.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION Insert plastic tube Door Ajar Wire 18 Connecting Wire (See wiring guides and step-by-step instrctions; colors and precedures will vary per model year) 22 15 23 Thread wire through tube then remove tube 15 15 CONNECTING WIRE CONNECTING WIRE 24 25 CONNECTING WIRE 6 To rear door wire splicing open leg of double diode harness TRIGGER WIRE 18 rear door ajar rear door ajar wire 26 27 www.amp-research.com 9/11 IM2513 rev 06.03.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY & EXCURSION 2004 model shown Some previous year models require that the ORANGE and WHITE wires be reversed (See wire diagram) 4 4 3 28 29 Plug in (both sides) Replace fuse 3 2 Open doors to extend arm (if not already extended) 4 30 31 Attach step Slide mounting T-nut into position 2 1 1 10 TORQUE 10 ft-lbs (13.5 N m) 32 33 www.amp-research.com 10/11 Open doors to test IM2513 rev 06.03.
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WIRING GUIDE WIRING GUIDE / General instructions Posi-Tap™ installation instructions 1. Insert 2. Tighten 3. Strip 3/8” Posi-Tap™ Patents: 5,228,875; 5,695,369; 5,868,589, 2,708. Other patents pending. 4. Insert & Tighten For two or more wires twist.
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!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. 07 WIRING GUIDE Ford Super Duty (2007) With remote keyless entry W Driver-side wiring 1. Remove front kick panel and locate bundle of wires leaving front door just above e-brake assembly (Area-A). Open bundle and locate 18Ga door-ajar wire (yellow with black stripe).
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!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. 04 - 06 WIRING GUIDE Ford Super Duty (2004 - 2006) With remote keyless entry W Driver-side wiring CAUTION: You will find two wires with these colors; the correct wire will ground when the door is open (ohm meter will read low resistance with door open and OL with door closed). Passenger-side wiring www.amp-research.com 3/11 IM2513 rev 08.22.
PAGE 14
!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. WIRING GUIDE Ford Super Duty (2004 - 2006) Without remote keyless entry SINGLE DIODES REQUIRED If diodes were not ordered with kit, they can be ordered at no charge and shipped UPS Ground by calling 1-888-983-2206 04 - 06 W/O Driver-side wiring Passenger-side wiring www.amp-research.com 4/11 IM2513 rev 08.22.
PAGE 15
!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. NOTE: The two wires to each of the motor plugs (orange and white) must be reversed. WIRING GUIDE Ford Super Duty (2002 - 2003) With remote keyless entry 02 - 03 W Driver-side wiring DRIVER SIDE WIRING 1. Remove front door panel and locate bundle of wires below and to the left of speaker (Area-A). Open bundle and locate 18 Ga door-ajar wire (yellow with black stripe).
PAGE 16
!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. NOTE: The two wires to each of the motor plugs (orange and white) must be reversed. WIRING GUIDE Ford Super Duty (2002 - 2003) Without remote keyless entry 02 - 03 W/O Driver-side wiring Passenger-side wiring www.amp-research.com 6/11 IM2513 rev 08.22.
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!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. WIRING GUIDE Ford Super Duty (2001) With remote keyless entry SINGLE DIODES REQUIRED If diodes were not ordered with kit, they can be ordered at no charge and shipped UPS Ground by calling 1-888-983-2206 99 - 01 W NOTE: On 2001 and older models the factory harness does not split and cross over from passenger to driver side under front seats, but does on all other model years. Driver-side wiring Passenger Side Passenger-side wiring www.
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!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. WIRING GUIDE Ford Super Duty (2004 - 2006) Regular Cab & Extended Cab With remote keyless entry Driver-side wiring 04 - 06 W Passenger Side Passenger-side wiring www.amp-research.com 8/11 IM2513 rev 08.22.
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!-0 2%3%!2#( 0/7%2 34%0 n &/2$ 350%2 $549 %8#523)/. WIRING GUIDE Ford Super Duty (2002 - 2003) Regular Cab & Extended Cab With remote keyless entry 02 - 03 W NOTE: The two wires to each of the motor plugs (orange and white) must be reversed. Driver-side wiring Passenger-side wiring www.amp-research.com 9/11 IM2513 rev 08.22.
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Congratulations on the purchase of your AMP Research Power Step Here’s what you should know... OPERATION The AMP Research Power Step automatically deploys when at least one door opens and automatically retracts under your vehicle when both front and rear doors close. If resistance or blockage is encountered while the Power Step is in motion, the drive system is designed to automatically stop. To reset, simply open or close the vehicle door and the Power Step will resume normal operation.