Installation Manual

ManualsBrandsAMP Research ManualsAutomotiveAMP Research 75134-01A PowerStep Electric Running Boards for 2002-2016 Ford F-250/F-350/F-450 (All Cabs)

www.amp-research.com IM3472 rev 05.20.101/10

INSTALLATION GUIDE

APPLICATION LENGTH MODEL YR PART #

Ford F-250 / F-350 / F-450 Regular Cab (48”) 2002-2003, 2008 - Current 75134-01A

Ford F-250 / F-350 / F-450 Super Cab (60”) 2002-2003, 2008 - Current 75134-01A

Ford F-250 / F-350 / F-450 Crew Cab (79”) 2002-2003, 2008 - Current 75134-01A

TOOLS REQUIRED

 Safety goggles

 Measuring tape

 Flat blade screwdriver

 Phillips head screwdriver

 13mm socket

 8mm socket

 Ratchet wrench and extension

 Wire crimpers

 Wire stripper / cutter

 3/16” hex key ( allen wrench )

 4mm hex key ( allen wrench )

 Electrical tape

 Silicone caulking (sealer)

INSTALLATION TIME

2 3

SKILL LEVEL

4= Experienced

3:00

hrs

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)

Monday - Friday, 6:00 AM - 5:00 PM PST

Designed and manufactured by AMP Research

. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221;

7,367,574; 7,380,807; 7,398,985; 7,413,204; 7,487,986; 7,566,064; 7,584,975; CA 2,463,717. Other US and Worldwide patents pending.

Summary of content (11 pages)

PAGE 1
INSTALLATION GUIDE APPLICATION LENGTH MODEL YR PART # Ford F-250 / F-350 / F-450 Regular Cab Ford F-250 / F-350 / F-450 Super Cab Ford F-250 / F-350 / F-450 Crew Cab (48”) (60”) (79”) 2002-2003, 2008 - Current 2002-2003, 2008 - Current 2002-2003, 2008 - Current 75134-01A 75134-01A 75134-01A INSTALLATION TIME 3:00 hrs SKILL LEVEL 1 2 3 4 4= Experienced TOOLS REQUIRED Safety goggles Measuring tape Flat blade screwdriver Phillips head screwdriver 13mm socket 8mm socket Ratchet wrench and extens
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AMP RESEARCH POWER STEP – FORD SUPER DUTY INSTALLATION GUIDE Attaching motor to linkage assembly The motors must be attached to the linkage assemblies before continuing the installation process. EXPLODED VIEW 19-03129-11 Motor 19-03179-90 Socket cap screw 19-03133-90 Washer CAUTION: HANDLE WITH CARE. To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Note: Some Applications require modification.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY PARTS LIST AND HARDWARE IDENTIFICATION 7 8 x8 x8 19-02485-90 Button head - M10 19-02487-90 Hex bolt 12 x8 19-02488-90 U-nut 13 19-02389-90 Large OD Washer 10 9 11 x8 19-02849-90 Socket cap screw 19-02802-90 Socket cap screw 14 15 x8 19-02486-90 Washer (stainless) x8 16-03014-90 Washer (black) 10-00115-60 Nylock nut 16 19-03353-90 Nylock nut 17 x2 19-03339-90 Cable tie (11”) 19 16-03048-90 Brake cable bracket 18 x25 19-02805-90 Cable tie (7
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Driver Side Driver SideShown IDLER ASSEMBLY Use second and last set of mounting holes, counting from the front. FR ON T 1 NOTE: Driving Linkage assembly mounts in the front; idler mounts in the rear. DRIVING ASSEMBLY Torque fasteners to 16 ft-lbs. (22 N m). 15 7 7 8 14 12 2 2 3 Remove cable from rear support bracket and install cable bracket extension with large washer on front side of bracket.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Secure controller to vehicle wire loom beside battery (on passenger side) and connect both Power Step wire harness connectors to connectors on controller. Secure locking tabs on connectors. Remove fuse from harness. 4 6 12 7 Connect power and gound for controller to battery, Red to positive and Black to the negative lead. Route harness legs down over wheel wells toward motor linkages, long leg across front and over to driver side.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Roll back carpet and pull trigger-wire through grommet. Use silicone glue to seal holes in grommet. Open passenger door and remove sill plate and kick panel. 10 11 See detail on next step for wiring. 11 WIRING (for 2002-2003 skip to step 13) Flat Loom (under carpet) Using supplied PosiTaps®, connect trigger wires into corresponding door ajar wires. The Power Step trigger wires color coordinate with the factory door ajar wires.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY NOTE: Steps 13-23 are only for model years 2002-2003 with factory remote keyless entry. For 2008-Current model years, skip to step 24. 2002-2003 model year trucks require that the driver side door ajar wires are picked up on the driver side of the vehicle. Attach extra wire length to both driver side trigger wires (Green and Green/Violet), and run under carpet from passenger side to driver side. Open driver side door and remove sill plate and kick panel.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Driver Rear Door Wiring: Attach second connecting wire on driver side to rear door ajar wire (Light Green w/Yellow stripe), found under front door sill plate.
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AMP RESEARCH POWER STEP – FORD SUPER DUTY Secure wires and replace kick panel and sill plate. Be careful not to pinch any wires when replacing panels. Plug in motors (both sides). 4 3 28 24 29 25 Open the door to extend driving linkage assembly (if not already extended). Reinsert the fuse. 3 4 2 30 26 31 27 Attach step. Open doors to test. Slide mounting T-nut into position. 2 1 10 32 28 TORQUE 10 ft-lbs. (13.5 Nm) 1 33 29 www.amp-research.com 10/10 IM3472 rev 05.20.
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Congratulations on the purchase of your AMP Research Power Step Here’s what you should know... OPERATION The AMP Research Power Step automatically deploys when at least one door opens and automatically retracts under your vehicle when both front and rear doors close. If resistance or blockage is encountered while the Power Step is in motion, the drive system is designed to automatically stop. To reset, simply open or close the vehicle door and the Power Step will resume normal operation.