Owners manual

ManualsBrandsAMP ManualsAutomotiveResearch 75121-01A PowerStep Fits 07-17 Wrangler (JK)

IM75121 rev 02.24.15www.amp-research.com

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I N S T A L L A T I O N G U I D E

APPLICATION AMP

Part #

Jeep Wrangler Unlimited (JK) 2007–2015 75121-01A

2-Door

Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:

Printed in USA.

TOOLS REQUIRED

q 13 mm socket

q 13 mm end wrench

q Ratchet wrench and extension

q Wire crimpers

q Wire stripper/cutter

q 3/16” hex key wrench (allen wrench )

q 4 mm hex key wrench (allen wrench )

q 5 mm hex key wrench (allen wrench )

INSTALLATION TIME

2 3

SKILL LEVEL

4= Experienced

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)

Monday - Friday, 6:00 AM - 5:00 PM PST

3-5 Hours

Professional installation recommended

5-Year Limited Warranty

WARRANTY

Summary of content (9 pages)

PAGE 1
INSTALLATION GUIDE APPLICATION AMP Part # Jeep Wrangler Unlimited (JK) 2007–2015 2-Door 75121-01A INSTALLATION TIME 3-5 Hours Professional installation recommended SKILL LEVEL 1 2 3 4 4= Experienced TOOLS REQUIRED q 13 mm socket q 13 mm end wrench q Ratchet wrench and extension q Wire crimpers q Wire stripper/cutter q 3/16” hex key wrench (allen wrench ) q 4 mm hex key wrench (allen wrench ) q 5 mm hex key wrench (allen wrench ) WARRANTY 5-Year Limited Warranty AMP RESEARC
PAGE 2
PARTS LIST AND HARDWARE IDENTIFICATION 19-03199-11 End cap left (x1) 19-03199-12 End cap right (x1) 18-02663-90 T-nut insert (x2) 19-03236-90 Socket cap screw (x2) 19-03237-90 Nut plate (x2) 1 x2 20-03318-48 Step assembly 4 2 2 4 2 3 x2 10-03606-20 Driver (2 door) 10-03606-21 Passenger (2 door) Idler Linkage Motor Linkage 4 x2 20-03289-94 Motor www.amp-research.
PAGE 3
PARTS LIST AND HARDWARE IDENTIFICATION 9 8 x4 19-03467-90 U nut 10 x8 11 x8 16-02634-90 Button Head Bolt 19-02802-90 Socket Cap 12 x4 19-02740-90 Hex Flange Bolt x8 16-03014-90 Washer Black 13 x4 19-03354-90 Posi-Taps™ (Red/Grey) 18 14 x6 19-02721-90 Cinch Fastener 19 x4 19-02640-90 Grommet 20 15 x2 19-03352 -90 Flat Head Cap Screw x8 19-03911-90 Butt Connector www.amp-research.
PAGE 4
Slide motor assembly onto drive shaft and mounting bosses of driving linkage assembly. Use flathead socket head cap screws (16) on the inner location. Next use hex bolt (23) and washer (22) on outer location and tighten to 8 ft-lbs / 11Nm. 4 Motor faces to front of vehicle 2 1 Driver side Motor Linkage Passenger side Motor Linkage 2 Insert U nut into position for front Idler Link- Install Front Idler Linkage assembly.
PAGE 5
AMP RESEARCH POWER STEP – JEEP WRANGLER (JK) Mount step extrusion to linkage assemblies. Line up t-nuts in step assembly with slots in lower mounts of linkage assemblies. Fasten loosely to allow for adjustments. 7 1 10 Line up rear of step extrusion with rear fender well. 8 10 Remove fuse from Power Step wire harness. Tighten 4 socket cap screws with 3/16” allen wrench. Torque to 10 ft-lbs. (13.5 N-m) + 1 8 10 9 10 Install controller on passenger side at firewall. Secure with 11” cable ties.
PAGE 6
Remove passenger side front door sill. 13 Posi-Tap™ instructions Insert 15 Strip 3/8” Lift carpet. Slit rubber grommet and pass trigger wires through grommet in floor into passenger compartment. 14 Use Posi-Tap connectors to connect Power Step trigger wires to like colored wires in the factory system as shown: Violet/White wire in loom coming from front door, Violet/ Yellow and Violet/Grey are not used tape off ends. Note: For door removal attach posi tap on chassis side of door harness.
PAGE 7
Repeat linkage installation on driver side Insert plastic push pin rivets in mounting holes of motor cover. Use pliers to ease installation. Insert plug from wire harness onto motor. Slide rubber grommet on wire harness into slot of motor cover. Insert motor cover onto motor. Slide motor assembly onto drive shaft and mounting bosses of driving linkage assembly. Use electrical tape to cover any exposed wire from the motor. 5 19 6 15 6 8 20 Using supplied butt connectors, connect the lamp wires.
PAGE 8
Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels. # FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close. NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position.
PAGE 9
™ Congratulations on your purchase of the genuine AMP Research PowerStep! Here’s what you should know... AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle. Automatic power deploy: The running boards will extend down and out when the doors are opened. Automatic power stow: The running boards will return to the stowed position when the doors are closed.