Owners manual

ManualsBrandsAMP ManualsAutomotiveResearch 77105-01A PowerStep XL Fits 04-08 F-150

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IM77105 rev 03.08.18

INSTALLATION GUIDE

3-5 Hours

Professional installation recommended

Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:

Printed in USA.

TOOLS REQUIRED

qSafety goggles

qMeasuring tape

q10 mm socket

q13 mm socket

q1/2” socket

qRatchet wrench and extension

qWire crimpers

qWire stripper / cutter

q 3/16” hex key wrench (allen wrench)

q4mm hex key wrench ( allen wrench )

qElectrical tape

qWeather proof caulking (silicone sealer)

qSilicone spray

INSTALLATION TIME

2 3

SKILL LEVEL

4= Experienced

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)

Monday - Friday, 6:00 AM - 5:00 PM PST

APPLICATION AMP Part #

Ford F150 - SuperCrew 2004-2008 77105-01A

5-Year Limited Warranty

WARRANTY

Note:The application works only on the Super Crew model Vehicles.

Summary of content (11 pages)

PAGE 1
INSTALLATION GUIDE APPLICATION AMP Part # Ford F150 - SuperCrew 2004-2008 77105-01A Note:The application works only on the Super Crew model Vehicles.
PAGE 2
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 INSTALLATION GUIDE Attaching motor to Linkage assembly. EXPLODED VIEW • Motor • Socket cap screw • Washer • Drive Gear Housing Cover CAUTION: HANDLE WITH CARE. To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install.
PAGE 3
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 A F Cut D imen (A) (B) (C) (D) (E) (F) 1 sion C End cap left (x1) End cap right (x1) T-nut insert (x2) Socket cap screw (x2) End cap wedge right (x1) End cap wedge left (x1) B E D x2 Running board assembly 2 x2 Motor Linkage assembly 5 Controller STA 6 Wire harness www.amp-research.
PAGE 4
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 10 11 x6 x6 M5 Hex Bolt M5 Washer 15 16 x10 M8 Washer M8 U-Nut 20 x20 Cable tie (7”) 25 x4 LED Light Bracket x10 www.amp-research.
PAGE 5
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Locate mounting points. Frist middle and last set of holes on the inner sill. Install 5 u nuts (16) in upper mount holes. FRO Rear Linkage Bracket NT Center Rail Bracket Front Linkage Bracket 1 Set Brackets into position and use provided M8 Bolts (21) and washers (15) on outside and provided M8 15 & 21 nuts on the backside. Do not tighten. 15 & 21 2 Using provided captive washer m8 bolts (8) install upper bracket hardware to brackets.
PAGE 6
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Starting from the rear of the vehicle work your way forward. Using a 13mm socket and wrench tighten Pinch weld bolts (21) and nut (9) first to 16ft-lbs. Next tighten upper sill bolts (8) to 16ft-lbs. Next torque flange bolt and nut on bracket tab to 16ft-lbs. Thread supplied bolts 2x (8) into Front Idler Linkage. Repeat step for Rear Drive Linkage. Do not tighten.
PAGE 7
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Remove fan shroud to allow for wire routing. Shroud will be reinstalled in a later step. Mount controller with the two 11” tie wraps to factory conduit. Route wire harness under core support and down toward controller. Attach harness to controller (make sure connector locking tabs fully engage). 5 1 11 12 Remove fuse. Connect red and black power leads to battery. Red lead goes to positive.
PAGE 8
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Remove drivers-door sill plate and pull back carpet to reveal trigger wires threaded though grommet. Pull wires from grommet and route back along factory wire harness to back door sill plate. 6 18 17 Remove rear door step plate and open wire bundle. Route trigger wires to rear door sill plate. Locate the appropriate signal wires as noted below. Note: There may be up to five Black with Blue Stripe wires; use the one that looks unique (ie.
PAGE 9
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Affix LED lamp (23) to LED Bracket (25) as shown.. Connect harness to motor. Secure harness with tie wraps. 18 22 22 23 Using supplied butt connectors, connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube. Affix LED light bracket assembly to rail. Mount front light rearward of front linkage and mount rear light just forward of rear linkage. 24 22 25 22 Close and wrap conduit with electrical tape.
PAGE 10
A M P R E S E A R C H P O W E R S T E P TM – F O R D F 1 5 0 Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels. FINAL SYSTEM CHECK Check that all doors activate the PowerStep and the LED lights work when doors open and close. NORMAL OPERATION: When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position.
PAGE 11
™ Congratulations on your purchase of the genuine AMP Research PowerStep! Here’s what you should know... AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle. Automatic power deploy: The running boards will extend down and out when the doors are opened. Automatic power stow: The running boards will return to the stowed position when the doors are closed.