Product manual

ManualsBrandsAmtrol ManualsWater SystemWELL-X1

9013-0006 (03/11)

INSTALLER: LEAVE THIS MANUAL WITH THE OWNER

The WELL-X1 tank comes with a 7 year warranty and the WELL-X1 digital control comes with a 2 year warranty. See back page for

warranty information

IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS.

READ CAREFULLY THE PRODUCT INSTALLATION, OPERATING AND MAINTENANCE MANUAL. FAILURE TO FOLLOW

THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND/OR PROPERTY

DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED PROFESSIONAL. FOLLOW

ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS, IN THE ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS

OF THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE, AS APPLICABLE.

This is the safety alert symbol. It is used to alert you to personal injury hazards. Obey all safety instructions that follow this symbol

to reduce the risk of possible injury or death as well as property damage.

INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS

WELL-X-TROL

WELL-X1

with GUARDIAN CP

™

Control

1400 Division Road, West Warwick, RI 02893 T: 401.884.6300 F: 401.885.2567 www.amtrol.com

Summary of content (16 pages)

PAGE 1
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS WELL-X-TROL® WELL-X1® with GUARDIAN CP™ Control 1400 Division Road, West Warwick, RI 02893 T: 401.884.6300 F: 401.885.2567 www.amtrol.com INSTALLER: LEAVE THIS MANUAL WITH THE OWNER The WELL-X1 tank comes with a 7 year warranty and the WELL-X1 digital control comes with a 2 year warranty. See back page for warranty information IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS.
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1. TABLE OF CONTENTS GENERAL SAFETY INFORMATION............................................................ 2 COMPONENTS............................................................................................. 3 INSTALLATION AND SIZING CONSIDERATIONS...................................... 4 INSTALLATION CONSIDERATIONS........................................................... 5 PLUMBING................................................................................................... 6 WIRING............
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. COMPONENTS The Well-X1® combines all the standard well tank components in a single, easy to install package. The pressure tank, control and tank fittings are factory-installed. After removing from the carton, inspect the Well-X1 for damage and ensure all components are present.
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. INSTALLATION AND SIZING CONSIDERATIONS The Well-X1® functions like a traditional pressure switch by cycling the pump on and off. The factory pressure settings are 40 psi cut-in and 60 psi cut-out. The controller allows these settings to be adjusted to best suit the application. The Well-X1® can operate in two primary modes: A. STANDARD OPERATION Using a standard 20 psi differential, the Well-X1® can be sized according to the chart below.
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. INSTALLATION CONSIDERATIONS LOCATION The Well-X1® is designed for indoor and outdoor installations. The NEMA 3 enclosure can be installed in direct weather. If installed outdoors, be sure the following conditions are met: • Do not install where ambient temperatures can drop below freezing or exceed 120° F. • Use water-tight: wiring conduit, wire nuts and conduit connections as dictated by applicable codes and ordinances. • Protect the piping from mechanical damage.
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. PLUMBING 1. Plumbing connections are similar to a traditional "tank cross" or "tank tee". Provisions are made for popular line sizes via a 1-1/4" NPT male outer thread and a 1" NPT female inner thread. The plumbing connections are not directional and allow flow from either side. When attaching valves or fittings, uses the wrench flats provided. WATER CONNECTIONS EXPLOSION HAZARD.
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4. Connect the water line from the well pump to the inlet of the Well-X1®. FROM WELL 5. Plumb the outgoing supply to the building's water supply system or into the water treatment equipment (if present). TO SYSTEM 6. Install a blow down tube from the relief valve to a drain or to within 6" of the floor as required by local codes. RELIEF VALVE A drip pan connected to an adequate drain must be installed if leaking or flooding could cause property damage.
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7. WIRING 1. Shut off the circuit breaker for the well system. Loosen the silver screw on top of the control and remove cover to expose the control wires. SCREW Electrocution hazard. For your safety, the information in this manual must be followed to minimize the risk of electric shock, property damage or personal injury. Properly ground to conform with all governing codes and ordinances. 4. After completing the wiring, reattach top cover and tighten screw. Ensure no loose wires protrude from the control.
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8. STARTUP & ADJUSTMENT 1. After plumbing and wiring are complete, close service valve to allow startup without pressurizing entire plumbing system. If a service valve was installed, close all fixtures in the home. Ensure bottom drain is closed. the the not the TO SYSTEM CLOSE SERVICE VALVE FROM WELL 2. Restore power to the Well-X1® by turning on the breaker and electrical service switch (if installed). The display will illuminate. DISPLAY 3.
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8. STARTUP & ADJUSTMENT (con't) 5.The factory cut-out (pump off) setting is 60 psig. When the pump reaches 60 psig, the Well-X1® will shut the pump off. Check the plumbing for leaks and repair before continuing. If during startup the cutout setting of 60 psig cannot be reached, read the adjustment instructions to lower the cut-out within the pump's capability. OPEN SERVICE VALVE TO PRESSURIZE SYSTEM 6. Slowly open the service valve to allow the system to pressurize.
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PRESSURE ADJUSTMENT The Well-X1® utilizes a simple cut-in/cut-out adjustment. Before setting the desired operating range, refer to the chart below to ensure the Well-X1's Maximum Acceptance is not exceeded. Adjust the precharge as shown on page 12. CAUTION! Exceeding Maximum Acceptance will reduce tank life and cause irreparable damage. Step 1: Find the Maximum Acceptance for the installed Well-X1® model. MODEL MAXIMUM ACCEPTANCE .77 CUT-OUT PRESSURE 20 25 30 35 40 45 50 55 60 65 .55 10 .28 .
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3. To adjust the cut-out, depress ■ once and the display will read HI. Again, press thetor s buttons to raise or lower the setting. The same 10-55 psig differential range applies. PRESS AGAIN TO SET CUT-OUT Maximum setting is 80 psig. 4. After adjusting the cut-in and cut-out, release the buttons. After a slight pause, Pr will be displayed, indicating the settings are saved in the event of a power outage.
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9. PUMP PROTECTION AND DIAGNOSTICS The Well-X1® continually monitors pressure, cycle time and voltage to protect the well pump. The following error codes alert the user to a potential problem, prompting service. E1: Rapid Cycle E2: Low Suction (low water cut-off) E3: Voltage Protection WELL-X1® ERROR CODES When an error occurs, the display will flash a diagnostic code.
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10. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Error code flashes 1. Error encountered 1. See Error Code section for possible causes. No water at fixtures 1. Error encountered 2. No power 3. Water line obstructed 1. See Error Code section for possible causes. 2. Check circuit breaker and wiring. 3. Ensure shut-off valves are open, check filtration equipment (if installed). 4. Repair or replace as necessary. 5. Ensure valves are closed. 6. Check piping. 4. Faulty pump 5.
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11.
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AMTROL INC. LIMITED PRODUCT WARRANTY Products covered: all Products manufactured by AMTROL Inc. (“AMTROL”) . This warranty cannot be transferred – it is extended only to the original Purchaser or First User of the Product. By accepting and keeping this Product you agree to all of the warranty terms and limitations of liability described below.