Installation Manual HPX-1600 Retractable Connection Port and HPX Modules Environment Accessories Last Revised:4/27/2012
AMX Limited Warranty and Disclaimer This Limited Warranty and Disclaimer extends only to products purchased directly from AMX or an AMX Authorized Partner which include AMX Dealers, Distributors, VIP’s or other AMX authorized entity.
Table of Contents Table of Contents HPX-1600 Hydraport ..........................................................................................1 Overview .................................................................................................................. Common Application ................................................................................................ Product Specifications ...........................................................................................
Table of Contents ii HPX-1600 Retractable Connection Port
HPX-1600 Hydraport HPX-1600 Hydraport Overview The HPC-1600 HydraPort Retractable Connection Port (FG550-cc) is the first completely modular, retractable cable connection system built to accommodate the diverse connection needs of conference and meeting room visitors. This sleek, elegant, ergonomic design features a retractable base station that smoothly rises to expose device connections and recedes back down and conceals the typical cable mess that can distract from the business at hand (FIG. 1).
HPX-1600 Hydraport Product Specifications HPX-1600 Specifications Dimensions (HWD): Max above mounting surface: 9.57" x 10.55" x 4.53" (243mm x 268mm x 115mm) Max below mounting surface: 15.08" x 11.54" x 6.26" (383mm x 293mm x 159mm) Min. mounting surface thickness: 19mm (.75in) Max mounting surface thickness: 50mm (2.0in) Weight: Base Assembly only: 2 Kg (4.41 lbs) Typical Installation: 3 Kg (6.
HPX-1600 Hydraport HPX-1600 Specifications (Cont.) Compatibility (Cont.
HPX-1600 Hydraport HPX-1600 Exploded View FIG. 2 provides an exploded view of the HPX-1600 Hydraport System, with the main components referenced in this document labelled. Use this diagram for reference while following the instructions provided in this document.
HPX-1600 Hydraport Top Cover HPX-1600 Chassis Aluminum Frame Module Faceplates Module Faceplates Mounting Sleeve Retaining Ring and (4) Mounting Screws Shield and (8) Mounting Screws Power Inlet Assembly PCB Bottom Cover Power Cord/Plug Power Cord Bracket Shield and (8) Mounting Screws Spring Lift Assemblies FIG.
HPX-1600 Hydraport 6 HPX-1600 Retractable Connection Port
Installing the HPX-1600 Installing the HPX-1600 ATTENTION READ THIS FIRST! Only a professional, AMX-qualified installer should perform this installation. Installation must conform to all local codes. This product may not be installed by the end-user. A typical installation will include several of various available modules listed in the Product Specifications section on page 2. Each of these modules has specific instructions for terminating their rear connections.
Installing the HPX-1600 Installation Location Notes The Hydraport system requires a mounting surface from 19mm (.75in) to 50mm (2.0in) thick. The Hydraport system requires at least 383mm x 293mm x 159mm (zzin x xxin x yyin) of space below the mounting surface. If the system is to be mounted within a column, pillar or other enclosed space below the mounting surface, please note that final assembly and termination will require the installer to have access to this space below the mounting surface.
Installing the HPX-1600 Note that due to the guide bushing and router bit, the final cutout will be smaller than the opening in the template. The cutout in the mounting surface will be offset to the inside of the template opening by 1/8th inch (3.2 mm) on all sides. Note both the position and orientation of the template relative to the table top or other mounting surface. Note that very little clearance exists between the Hydraport assembly and the hole cutout in the mounting surface.
Installing the HPX-1600 Step 3 - Prepare the Terminations Some modules that are included in the final system require some type of backside termination. Refer to the installation guide for each module to determine the required backside termination. The backside termination for each module can and should be completed before the module is installed into HPX Base assembly. FIG. 6 provides two example illustrations of module backside termination.
Installing the HPX-1600 Note the direction of the screw bosses, as indicated in FIG. 8: Mounting Surface Retaining Ring Retaining Screw Retaining Screw note the orientation of the screw bosses Mounting Surface Retaining Ring Retaining Screw Retaining Screw FIG. 8 Direction of the Screw-Bosses, based on surface thickness (19mm vs. >19mm thick) For mounting surfaces less than 35mm thick, orient the screw bosses away form the main assembly (down).
Installing the HPX-1600 Step 4 - Insert the Modules See Step 4.6 for the installation of High Voltage Isolators (HPX-PA-HVI) These Isolators must be installed properly to maintain product safety certifications. All Low-Voltage, Secondary-Circuit (LVSC) Modules must be installed above the AC Power Outlets and Circuit Breaker Modules in the HPX-1600 Base Assembly. The LVSC Modules will therefor be installed first. 1. Latch the system in the closed (down) position. 2.
Installing the HPX-1600 This tab on each Module faceplate must face the BOTTOM of the Hydraport system (bottom) (detail view of Module Faceplate) HPX-1600 Base Assembly (shown here upside-down, as it should be positioned for inserting Modules) Top Cover FIG. 10 Inserting Modules Into the HPX-1600 Base Assembly 5. Route the cables from each module out the bottom (currently facing up) of the base assembly. 6.
Installing the HPX-1600 Cross-section view of Bottom Cover showing cable routing Bottom Cover (inside view) FIG. 11 Bottom Cover - Connect each AC power module to the power inlet assembly 8. The included circuit breaker modules should also be connected to the Power Inlet assembly at this time. International units (FG550-BL, FG550-SL) include two circuit breakers for line and neutral. Both circuit breakers are required for operation.
Installing the HPX-1600 Step 5 - Install the Bottom Cover Once all of the desired modules are installed, complete each face of the system with blank modules. At least 3M (3") of blank modules will be used at the bottom of the system to correspond to that portion of the system that is always below the mounting surface, even when the system is deployed in the up position (FIG. 12). The 10A Circuit Breaker provided in HPX-PAK-xx can be used to occupy one of these positions.
Installing the HPX-1600 AC Power connector Circuit Breaker Connector AC Power connector AC Power connector Bottom Cover (inside view) AC Power connector FIG. 13 Bottom Cover - Connect each AC power module to the power inlet assembly 2. Ensure the Power Inlet Assembly Chassis Ground Lug is secured tightly to the HPX-1600 Chassis using the included grounding screw (FIG. 14).
Installing the HPX-1600 4. Secure the bottom cover to the aluminum frame using the four provided screws. 5. Secure the cables exiting the bottom cover using the provided wire ties (FIG. 15). Cable Cable Wire Tie Wire Tie Bottom Cover (secured with 4 mounting screws) HPX-1600 Chassis Aluminum Frame (bottom) FIG.
Installing the HPX-1600 Step 6 - Install the Lift Spring Assemblies ATTENTION: If modules have been installed in more than 50% of the available space, the performance of the HPX-1600 retract mechanism may benefit from the installation of the optional accessory HPX-AC-HSP (FG559-42). See the installation guide for HPX-AC-HSP for further details. After the bottom cover is fully secure and the exiting cables are secured: 1. Clip both lift spring assemblies onto the mounting sleeve. 2.
Installing the HPX-1600 Notch on Lift Spring Assembly The notch on the Lift Spring Assembly fits into the slot on the Bottom Cover Slot on Bottom Cover Lift Spring Assemblies Bottom Cover Mounting Sleeve Clip FIG. 17 Inserting the Lift Spring Assembly Into the Bottom Cover 6. Repeat for the second lift spring assembly 7. Slide the mounting sleeve towards the top of the unit until the unit latches in the closed position.
Installing the HPX-1600 Step 7 - Install the System Into the Mounting Surface Turn the system over and install the unit into the cutout in the mounting surface (FIG. 18). Mounting Surface Mounting Sleeve HPX-1600 Chassis Aluminum Frame (bottom) Module Faceplate Spring Lift Assembly Spring Lift Assembly FIG. 18 Completed Assembly Latched In the Closed Position Make sure that all cables from the backside terminations pass through the cutout.
Installing the HPX-1600 Step 8 - Install the Retaining Ring 1. Insert the four #6-32 x 1 3/8 retaining screws into the retaining ring. Note the orientation of the retaining ring. This orientation changes in order to accommodate the various thicknesses of mounting surfaces (see FIG. 8 on page 11). Note the direction of the screw bosses. For mounting surfaces less than 35mm thick, orient the screw bosses away form the main assembly (down).
Installing the HPX-1600 Bottom View Top View FIG.
Installing the HPX-1600 Step 9 - Install Power Cord (If Required) If AC power modules are to be used in International models (FG550-BL, FG550-SL), install a suitable 14AWG power cord into the provided IEC 320 C14 socket. North American models (FG550-01-BL, FG550-01-SL) include a pre-attached power cord with metal retention bracket. If this bracket has been removed during installation, reinstall it at this time.
Installing the HPX-1600 Step 10 - Install Shields 1. Secure the two shields to each other using the 8 supplied screws. 2. 3. Ensure that any fixed cables pass through the assembled shield appropriately. Snap the assembled shield onto the lower portion of the mounting sleeve. Install the four additional mounting screws into the top of the shield to secure the shield to the mounting sleeve (FIG. 22).
Installing the HPX-1600 Step 11 - Secure Cables Terminate the backside connections as required for each cable exiting bottom of the HPX-1600. Secure these cables and the power cable to the four tabs provided on the retaining ring using the supplied wire ties (FIG. 23). Tabs/Wire Ties (2 on each side) Mounting Surface Retaining Ring Shields Cables from bottom of HPX-1600 FIG. 23 Secured Service Loop Ensure there is sufficient service loop to allow the system to travel in its full range of motion.
Installing the HPX-1600 26 HPX-1600 Retractable Connection Port
HPX-P200-xx Power Outlet Module HPX-P200-xx Power Outlet Module Overview The HPX-P200-xx Hydraport Power Outlet Module is designed to be used in conjunction with the HPX-1600 Hydraport Base Assembly. The HPX-P200-XX Power Outlet Assembly provides user accessible AC "Mains" Power to the front panel of the Hydraport System (FIG. 24). 3-Position Connector (connects to the HPX-1600 Power Inlet Assembly) FIG.
HPX-P200-xx Power Outlet Module HPX-P200-XX Specifications (Cont.) Weight: • HPX-P200-US 60g (2.12 oz.) • HPX-P200-EU 69g (2.43 oz.) • HPX-P200-UK 74g (2.61 oz.) • HPX-P200-AU 60g (2.12 oz.) Enclosure: Matt black finished face plate (Polycarbonate plastic). Rear Connections: Three position plug-in connector for use with HPX-1600 Hydraport Base Assembly.
HPX-P200-xx Power Outlet Module Step 1 - Connect the HPX-P200-xx to the HPX-1600 Power Inlet Assembly Plug the 3-Position Connector from the Power Outlet Module into the Power Inlet Assembly located in the bottom cover of the HPX-1600 Base Assembly (FIG. 26). 3-Position Connector from Power Outlet Module HPX-1600 Power Inlet Assembly AC Power connector Bottom Cover (inside view) FIG.
HPX-P200-xx Power Outlet Module Step 3 - Install the 10 Amp Circuit Breaker (Included with HPX-PAK-XX Accessory Kit) A Hydraport Power Accessory Kit (HPX-PAK-XX) is required for the HPX-P200-XX Power Outlet Module to be functional. This power accessory kit provides a 10 Amp circuit breaker for the Hydraport System to prevent power overload and complete the AC Power Circuit.
HPX-PA-HVI High Voltage Isolator HPX-PA-HVI High Voltage Isolator Overview The HPX-PA-HVI High Voltage Isolator (FG559-33) is designed to be installed in the HPX-1600-xx-xx Hydraport Retractable Connection Port to separate the AC Mains Power from low-voltage, secondary-circuits (FIG. 29). FIG. 29 HPX-PA-HVI (Folded for Installation) If AC Mains Power Outlets are to be used in the HPX-1600 this item must be installed in order to maintain Product Safety Certifications.
HPX-PA-HVI High Voltage Isolator Step 1 - Install Low-Voltage Secondary Circuit Modules All low-voltage, secondary-circuit modules must be installed above the AC Mains Power Outlets and Circuit Breakers in the HPX-1600. Install all low-voltage, secondary-circuit modules into the HPX-1600 Hydraport Base Assembly from the bottom of the unit according to the instructions supplied with the HPX-1600 and or low-voltage, secondarycircuit modules.
HPX-PA-HVI High Voltage Isolator Step 4 - Mark and Trim High Voltage Isolator 1. Position the High Voltage Isolator so that the partition created by the top folded tabs falls between the last low-voltage, secondary-circuit module and the first AC Mains Power Outlet. 2. Mark the High Voltage Isolator at the point it exits the aluminum chassis. 3. Remove the High Voltage Isolator and trim the paper so that it will be flush with the bottom of the chassis upon final installation.
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