INSTALLATION & OPERATION MANUAL BCD300 DC Battery Charger An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
Copyright (2005-2014) Analytic Systems Ware (1993) Ltd.
IMPORTANT & SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. ALL BATTERY CHARGERS 1. CAUTION — To reduce risk of injury, charge only lead acid or sealed gel cell type rechargeable batteries. Other types of batteries may burst causing personal injury and damage. 2. Do not expose battery charger to rain or snow. 3.
v. NEVER smoke or allow a spark or flame in vicinity of battery or engine. vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion. vii. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn. viii.
Introduction The all new single board design incorporates state of the art switchmode technology for unmatched efficiency and ultra-quite operation. Multiple stages of filtering reduce radiated or conducted noise to very low levels. Extra features include adjustable output voltage, audible and visual indicators for low input voltage, low output voltage, over temperature and charging.
Specifications Input Voltages Models BCD300-32-12 BCD300-32-24 Input Voltage 20 - 45 VDC 30 - 45 VDC Output Voltage 13.6 ± 0.5 VDC 27.2 ± 0.
Installation Allow at least 1 inch of clearance all around the case for cooling. The best mounting configuration is to mount the unit on a vertical surface oriented as shown. Use #10 screws of the appropriate type for the mounting surface to securely mount the unit. The case has 500 volts of isolation from both the input and output, so it may be mounted on any surface without fear of electrolysis or ground fault. The unit is supplied with input leads 1 meter long of #10 AWG wire.
banks according to their relative states of charge. During this time, the red ‘Charging’ LED will be on. If the batteries are seriously discharged, the ‘Low Output’ LED and the audible alarm will also come on. After a period of time, which may be minutes to hours, the batteries will reach the float voltage, and the charging current will reduce as necessary to maintain the batteries at that voltage. Once this happens, the red ‘Charging’ LED will go off.
If the green ‘Output On’ LED is on, but there is no voltage at the output terminals, check the output fuses. If they are blown, replace them with AGC 30A fuses. If there is still no voltage at the terminals, the unit is defective, and must be returned to the factory or an authorized service center for repair. Dry Contact Relay To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You must use pins one and six as is indicated on page 7 in the remote connector schematic.
Remote Control Option A remote control panel may be connected to the inverter using a 9-pin D-connector, which attaches to the front panel of the battery charger. The remote control panel and D connector are part of the remote control option. The remote control panel allows the unit to be operated remotely as well as duplicating all the diagnostic indicators and audible alarm. IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems.
Special Services & Options Conformal Coating INCLUDED ON ALL UNITS UNLESS REQUESTED NOT TO as of April 1, 2014 Option “c” Ruggedization Package (EXTRA Conformal Coating and RTV Compound) Option “v” Marine / Industrial Pkg (EXTRA Conformal dipping and RTV Compound) Option “MS” Military Pkg (incl.
Limited Warranty 1. The equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This warranty is in effect for: a. 3 Years from date of purchase by the end user for standard products offered in our catalog. b. 2 Years from date of manufacture for non-standard or OEM products c. 1 Year from date of manufacture for encapsulated products. 3.
An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
