INSTALLATION & OPERATION MANUAL BCD805W-12-24 BATTERY CHARGER An ISO9001 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
DC SOURCE BATTERY CHARGER IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. BATTERY CHARGER PRECAUTIONS 1. Do not expose the battery charger to rain or snow unless it is a sealed model. 2. U se of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons. 3.
iv. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 v. NEVER smoke or allow a spark or flame in the vicinity of a battery. vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit the battery or other electrical part that may cause a fire or explosion. vii.
TABLE OF CONTENTS • Front Cover • Product Warnings and Advisories • Table of Contents • Introduction • Box Contents • Main Parts • Operation • Two-Stage Charging • Installation • Troubleshooting • Specifications • Warranty Copyright (2005-2017) Analytic Systems Ware (1993) Ltd.
Introduction The BCD805W-12-24 DC-DC battery charger provides up to 800 watts of power to charge a 24 volt battery system from a 12 Volt DC source. In absence of a battery, the unit can also be used as a DC-DC voltage converter up to the continuous current rating of the unit. The unit is Non-Isolated and Common Negative meaning that there is a direct connection between the Input Negative and Output Negative.
Main Parts 1 Front Panel 1. Input Connection: Marathon Power Stud Block (ST722B2502UH) c/w cover 2 1 3 Rear Panel 1. Charger Status Indicator Connector MS3112E8-4S 2. Output Fuse 3. Output Connection: Marathon Power Stud Block (ST722B2502UH) c/w cover 1 Top of Chassis 1.
Operation To turn the unit on, apply power to the input. The Power LED on the top of the chassis will illuminate. The Charging LED will then illuminate and the battery will begin charging. When the output current drops to 10% of the continuous rating the Charging LED will turn off. The unit will continue to provide current as necessary to maintain the battery at full charge. To turn the unit off, turn off the source of power to the unit. Two-Stage Charging The BCD805W is a two-stage charger.
Installation Mounting Mount the unit in a location protected from total water immersion. The unit is rated IP66 for protection from water spray and blowing dust. Allow at least 1 inch of clearance around the unit for adequate cooling. Input Connection This unit’s front panel is equipped with a Marathon Block Connector (ST722B2502UH) for the DC input. The connection is rated for 175A and 300V. The studs on the connector are sized 1/4 - 20 and intended for two hole compression lugs on .
The output connection is detailed as follows: Pin Function A LED Anode (positive) B no connection C LED Cathode (negative) D no connection A bright waterproof status LED with an 0.5 meter cable designed for operation with this connection is available, part number SASY.100308. Troubleshooting This unit provides LED indicators to help diagnose any problems. The following table lists the meanings of the LEDs and tips for troubleshooting the issues they indicate.
Specifications Input Specifications Input Voltage Range 11 to 15 VDC Inrush Current 80 Amps Peak Input Amps 85A Maximum (at 11.0 VDC In) Circuit Protection 125 Amp External Fuse Required at Battery Noise on Input < 50mV p-p Output Specifications Output Volts 27.2 VDC Output Current 30 Amps Continuous Output Fuse AGC 40 Amp Efficiency > 85% at 20 Amps Out Regulation (Line or Load) +/- 1.0% max.
Limited Warranty 1. The equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This warranty is in effect for: a. 3 Years from date of purchase by the end user for standard products offered in our catalog. b. 2 Years from date of manufacture for non-standard or OEM products c. 1 Year from date of manufacture for encapsulated products. 3.
DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 sales@analyticsystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters www.AnalyticSystems.com 8128 River Way Delta, BC V4G 1K5 | Canada Register Products Online | www.analyticsystems.
