INSTALLATION & OPERATION MANUAL VTC805 VOLTAGE CONVERTER An ISO9001 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
VOLTAGE CONVERTER IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the voltage converter. VOLTAGE CONVERTER PRECAUTIONS 1. Do not expose the voltage converter to rain or snow unless it is a sealed model. 2. Use of an attachment not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons. 3. Do not disassemble the voltage converter.
TABLE OF CONTENTS • Front Cover • Product Warnings and Advisories • Table of Contents • Introduction • Box Contents • Main Parts • Operation • Installation • Troubleshooting • Specifications • Warranty Copyright (2005-2020) Analytic Systems Ware (1993) Ltd.
Introduction The VTC805 is a DC-DC voltage converter designed to convert 12 Volts DC to 24 Volts DC at up to 35 Amps of output current. It is a Common Negative design, meaning that there no isolation between the input and output and they share a common ground. The recently updated single board design incorporates proven switch-mode technology for high reliability and incorporates multiple stages of input and output filtering to reduce radiated or conducted noise to very low levels.
Main Parts 1 2 Rear Panel 1. Indicator LEDs 2. Input Connection: Marathon ST722B2502UH connector Power Stud Blocks with 1/4” - 20 Studs 1 2 Front Panel 1. Power Switch 2.
Operation The VTC805 is designed for simple operation. Before this unit can be put into operation, it must be properly installed and connected. For more information, see Installation. TO OPERATE THE UNIT 1. Connect the voltage converter to the load. 2. Connect the voltage converter to the power source, or if already connected, turn on the external switch installed at the power source. 3. The Power LED will glow green indicating the presence of power on the Input and Output Connections. 4.
Installation MOUNTING Mount the unit in a DRY and WELL VENTILATED location, allowing at least 1 inch of clearance around all sides for adequate cooling. INPUT CONNECTION Prior to connection, an external switch and fuse both rated for maximum input amps (100 A) should be installed at the power source. This unit’s rear panel is equipped with an Marathon ST722B2502UH Power Stud Block connector with 1/4” - 20 Studs as a DC input connection.
Paralleling Diodes Option The Paralleling Diodes Option allows multiple voltage converters to be connected in parallel to share in powering a load. To perform this function, each unit is equipped with special output isolation diodes to prevent current from one unit back feeding into another. In addition, the units’ peak output current is lowered to the continuous rating for safety purposes.
Troubleshooting This unit provides 5 LED indicators to help diagnose any problems. The following table lists the meanings of the LEDs and tips for troubleshooting the issues they indicate LED Indication OVERTEMP Indicates that the voltage converter is running too hot. The unit will shut down until it cools. There may be too many devices drawing from the converter or is it located in a poorly ventilated area. Try disconnecting some devices or remounting the unit if this persists.
Specifications Input Nominal Voltage 12 VDC Actual Voltage 11-16 VDC Input Amps 100.0 A Max Noise in Input < 50mV Peak to Peak Input Fuse None, external fuse required Output Nominal Voltage 24 VDC Actual Voltage 27.2 ± 0.05 VDC Output Amps 35.0 Continuous / 40 A (Peak) Output Voltage Crowbar 32.0 ± 1.0 VDC Switching Frequency 60 ± 2.
Limited Warranty 1. The equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This warranty is in effect for: a. 3 Years from date of purchase by the end user for standard products offered in our catalog. b. 2 Years from date of manufacture for non-standard or OEM products c. 1 Year from date of manufacture for encapsulated products. 3.
DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 Support@analyticsystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters www.AnalyticSystems.com 8128 River Way Delta, BC V4G 1K5 | Canada Register Products Online | www.analyticsystems.