IOM–002 Effective 4/06 A I R F L OW S O L U T I O N S Installation, Operation, & Maintenance MODEL QST Quiet, Series (Continuous) Flow V A V Te r m i n a l U n i t MODEL QPT Quiet, Parallel (Intermittent) Flow V A V Te r m i n a l U n i t MODEL EST AI R E L VO RIA BL IFIED TO ARI A RT S C CE ING PLY OM UME MANUFACTUR ER VA Energy Smart Series (Continuous) Flow V A V Te r m i n a l U n i t WITH ® CE TER RT AR IFIC MIN ALS TIO NS OF TIO N SE C I S TA 880 N DA R D A
Table of Contents Model QST Number Description ...................................................................................................................................................3 Model EST Number Description ...................................................................................................................................................4 Model QPT Number Description .............................................................................................................
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.
Model EST Number Description Standard Digits Description Example 1-3 4 5,6 7,8 9 10 11 12-15 16 17-20 21-24 25-28 29 30 31 32-34 35-36 37-38 39-+ Model Num Heat HP Inlet Casing Insul Cntrl Type Cntrl Pkg LH Min CFM Max CFM Fan CFM Heat Config Fan VAC Coil VAC Elec KW Opt Opt Opt EST E 10 14 B 1 A 5001 L 900 2000 2000 K 2 N 08.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.
Unit Labeling Labels are applied to each terminal as follows: • Unit specific nameplate showing model number, serial number, manufactured date, and information regarding controls and heat provided as appropriate. • The appropriate airflow calibration chart indicating the airflow at varying airflow sensor signals as shown on pages 16 and 17. • The appropriate wiring/piping diagram for controls provided by Anemostat, as well as directions for field adjusting the minimum and maximum airflow settings.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Receiving and Inspection Instructions • Check the bill of lading to verify receipt of all listed items (including any loose accessory items). Notify the carrier and the local ANEMOSTAT representative of any shortages or items shipped in error. • Thoroughly examine all units for transportation damage (dents, punctures, etc).
Terminal Installation To ensure proper operation of the Fan Terminal, the following installation procedures must be implemented. 1. UL1995 dictates that the unit must be installed at least eight feet above floor level. 2. Install terminal to allow for straight upstream duct connection to the inlet for optimum flow uniformity, if possible. 3. Extreme care must be used when lifting the unit.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Hot Water Connections (when applicable) • Hot water heating coils require a field sweat connection to control valve(s) and water supply. Refer to unit construction submittal drawing for specific connection size. Use appropriate brazing alloy for connection. • The hot water coil is provided in either a right or left hand connection configuration.
QSTS – Standard MOUNTING SURFACE *K MIN. VELOCITY WING CROSS FLOW SENSOR 4 MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K ) 1 1/8 OPTIONAL MOUNTING BRACKETS (FIELD INSTALLED) Q X MA ( ** S D H/2 =5 ND T AT OR T UA EN 1 TYP C Y AR W IM FLO R P IR A 1/2 OU NS I ILT 4 1/2 BU INLET VIEW 3 6 1/2 1 1/4 W L* Y H Y X Model Number QSTS Motor H.P.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com QSTE – Electric Heat MOUNTING SURFACE *K MIN. 1-1/8 4 S C INLET VIEW =5 Q ** D UN SO N I ILT BU 1 TYP A (M 2 -1/ L* D H/2 X) OPTIONAL MOUNTING BRACKETS (FIELD INSTALLED) R TO UA EN T AT MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K Y AR W IM LO PR IR F A 4-1/2 1-1/4 3 Y H GE AR T H E SC L DI OUT x Y X X 3/4 TYP.
QSTW – Water Heat MOUNTING SURFACE *K MIN. ( OPTIONAL MOUNTING Q BRACKETS (FIELD INSTALLED) ** 1/2 R =5 TO S UA EN T T DA UN SO N I ILT BU Z 1 1/8 4 D H/2 MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K ) X MA 1 TYP C RY MALOW I PR R F AI 4 1/2 INLET VIEW 6 1/2 W Y H GE AR T H E SC TL DI OU x Y X SLIP & DRIVE CONNECTION 3 1/2 X DISCHARGE VIEW Model Number QSTW Nominal Height Width Length Min. Motor Inlet H W H.P. Diameter K L L* CONN ø, O.D.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com ESTS – Standard MOUNTING SURFACE *K MIN.
ESTE – Electric Heat MOUNTING SURFACE *K MIN. 1-1/8 4 S C INLET VIEW =5 Q ** D UN SO N I ILT BU 1 TYP A (M 2 -1/ L* D H/2 X) OPTIONAL MOUNTING BRACKETS (FIELD INSTALLED) R TO UA EN T AT MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K Y AR W IM LO PR IR F A 4-1/2 1-1/4 3 Y H GE AR T H E SC L DI OUT x Y X X 3/4 TYP. 6-1/2 W STEEL CONTROL ENCLOSURE 22-1/4 x 11-1/8 x 6-1/2 8 DISCHARGE VIEW Model Number ESTE Motor H.P.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com ESTW – Water Heat MOUNTING SURFACE *K MIN. 1 1/8 4 D H/2 1 TYP C MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K ) X MA ( OPTIONAL MOUNTING Q BRACKETS (FIELD INSTALLED) ** 1/2 R =5 TO S UA EN T T DA UN SO N I ILT BU Z RY MALOW I PR R F AI 4 1/2 INLET VIEW 6 1/2 W Y H 3 1/2 X DISCHARGE VIEW Model Number ESTW 3306, 3307, 3308 3309, 3310 L* CONN ø, O.D.
QPTS – Standard MOUNTING SURFACE ) *K MIN. 4 1 1/8 VELOCITY WING CROSS FLOW SENSOR AX OPTIONAL MOUNTING BRACKETS (FIELD INSTALLED) Q (M MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K Y AR W IM FLO R P IR A ** S D H/2 =5 1/2 1 TYP C 4 1/2 INLET VIEW 6 1/2 Z W L* Y H Y STEEL CONTROL ENCLOSURE 22 1/4 x 11 1/8 x 6 1/2 3 1/2 BLOWER ACCESS DOOR X Cabinet Motor Nominal Inlet H.P.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com QPTE – Electric Heat MOUNTING SURFACE *K MIN. 1 1/8 4 S =5 Q X MA ( * 2* -1/ L* D H/2 ) OPTIONAL MOUNTING BRACKETS (FIELD INSTALLED) C INLET VIEW MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K Y AR W IM FLO R P IR A 1 TYP 4-1/2 6 1/2 Z W BLOWER ACCESS DOOR Y H 3/4 TYP.
QPTW – Water Heat MOUNTING SURFACE MODEL Q5 RADIATED SOUND ELBOW (OPTIONAL) SEE DIMENSION K X) *K MIN. OPTIONAL MOUNTING Q BRACKETS (FIELD INSTALLED) * * 1/2 =5 S 1 1/8 4 D H/2 A (M Y AR IM LOW R F P R AI 1 TYP C 4 1/2 Z INLET VIEW 6 1/2 W L* CONN ø, O.D. BLOWER ACCESS DOOR Y H X DISCHARGE VIEW Nominal Cabinet Motor Inlet H.P.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com General Controller Information Notes: 1. Minimum airflow with pressure independent controls based on the following minimum flow sensor signals: 5000-series - 1 VDC (see table 2) 3000-series - 0.03” w.g. 2. Pressure independent controls may be set for 0 CFM, at or above the minimum airflow shown, but not between. 3.
Table 1 – Airflow vs. Velocity Wing™ Signal (Non-Flow Thru / Dead Head) Inlet Size 6 Sensor dP 0.03 0.04 0.06 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 (K-Factor) 1.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Primary Air Flow Adjustment (Electric Analog Controls - Series CSP-5000) Maximum and minimum flow limits can be field-adjusted without the use of additional measuring equipment. Adjustment is made with a Digital Voltmeter (DVM) at room thermostat without accessing the air terminal.
Altitude Correction Factors Barometric Pressure (in h.g.) Altitude (feet) Density lb/ft3 Correction Factor 29.92 20.28 28.85 28.33 27.82 27.32 26.81 26.33 25.84 25.37 24.89 24.44 23.98 23.54 23.09 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 .075 .074 .072 .071 .070 .068 .067 .066 .065 .064 .062 .061 .060 .059 .058 1.03 1.01 0.99 0.98 0.96 0.95 0.93 0.91 0.89 0.88 0.86 0.85 0.83 0.82 0.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Fan Discharge Air Flow Adjustment Two levels of adjustment are allowed 1. Motor HP (course) 2. SCR (fine) Three motor (HP) taps are wired into the control enclosure to a terminal block. Factory default is the high tap (labeled “H”). Do not operate unit without ductwork, as motor overload and failure may occur.
Table 4 – Unit Fan & Primary Flow Range Selection Model QST Unit Size 17 25 50 75 10 (Note: Primary cfm may be reduced to the minimum controllable flow, but shall never exceed fan cfm.) Inlet 6 7 8 8 9 10 10 12 14 12 14 12 14 16 Min Fan CFM 200 200 200 600 600 600 1000 1000 1000 1200 1200 1600 1600 1600 Max Prim & Fan 500 650 650 900 1100 1200 1400 1800 1800 2000 2300 2000 2600 2600 Note: Primary cfm may be reduced to the minimum controllable flow, but shall never exceed fan cfm.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Table 6 – Unit Fan & Primary Flow Range Selection Model QPT Casing Size Fan Size 17 Max Fan CFM @ 0.
Service & Replacement of Blower and/or Motor Fan terminals have a bottom removal motor and blower. The electric power must be disconnected before servicing the unit. After the air terminal is de-energized, the procedures listed below must be followed. 1. Remove the blower motor access door from the terminal casing, by dropping the discharge end of the access door about 7 inches and lifting up on the inlet end. 2.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com General Troubleshooting To troubleshoot suspected problems, a 0-1”w.g. Magnehelic, a voltmeter and a 0-20 psi pressure gauge are required. • Be sure there is airflow through the terminal. The central (primary) fan must be on, the damper open, etc. • Power must be supplied to the terminal.
Table 7 – Troubleshooting Guide Problem Cause Action Motor does not Start Blown Fuse Low voltage Replace Fuse - Recheck Check/repair inadequate wiring or line power feed Check against diagram and repair Repair or replace Replace Replace Improper Defective Defective Defective Motor Stalls line connections Motor Capacitor Speed Controller Motor overloaded Low Motor Voltage Motor does not reach full speed Voltage too low Starting load too high Check for proper primary airflow, motor speed and HP set
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Troubleshooting EST Controllers (PWM) EVO/ECM Series Control Test Procedure Warning : These tests are to be performed by qualified personnel who are familiar with the machinery where the EVO/ECM series control and connected motor is installed. All mechanical, electrical and other applicable safety practices must be observed when performing these tests.
Troubleshooting EST Controllers (PWM) - continued EVO/ECM Series Control Test Procedure This procedure allows you to test an EVO/ECM series GE ECM Motor control while it is powered and connected to the motor. The series includes many types of controls, all having the same interface to the ECM motor. Motor Interface The EVO/ECM series uses a 4 wire interface to the motor. Most equipment uses our standard color coding for these wires: Pin 1. White Motor On/Off Pin 2. Black Tachometer Pin 3.
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Troubleshooting EST Controllers (PWM) - continued EVO/ECM Series Motor On Test Control Test Procedure The EVO/ECM series control must be set to ON to perform this tes t. Set the multimeter to read 24Vdc. 1. Touch the black lead to the common (Green) wire on the 4 pin motor connector. 2. Touch the red lead to the Motor On/Off (White) wire on the 4 pin motor connector. 3.
Troubleshooting EST Controllers (PWM) - continued EVO/ECM Series Variable Speed Test Control Test Procedure The motor should be running to perform this test. Set the multimeter to read 24Vdc. 1. Touch the black lead to the common (Green) wire on the 4 pin motor connector. 2. Touch the red lead to the Speed (Red) wire on the 4 pin motor connector. 3. Set the EVO/ECM series controller to full speed. 4. The Dc voltage should be equal to the voltage on the white wire (~22Vdc).
1220 Watson Center Road • Carson, CA 90745 Tel: (310) 835-7500 • Fax: (310) 835-0448 www.anemostat.com • airhelp@anemostat.com Troubleshooting EST Controllers (PWM) - continued EVO/ECM Series Control Test Procedure Tachometer Test This test only applies to EVO/ECM series controls that display or transmit RPM information. The motor should be connected but turned off or running at minimum speed for this test. Set the multimeter to read 5Vdc. 1.
IOM–002 Effective 4/06 Installation, Operation, & Maintenance Standard Replacement Parts List Item Part Number Description 1 13-14 CSC-3011 Pneumatic Controller 2 13-34 MCP-3631 Pneumatic Actuator (5-10 PSI) 3 13-43 CSE-1102 Pressure Switch 4 13-44 PE Switch CCE-1003 5 15-87 Motor – 1/6HP 120V 6 15-88 Motor – 1/4HP 120V 7 15-89 Motor – 1/2HP 120V 8 15-90 Motor – 3/4HP 120V 9 15-91 Motor – 1HP 120V 10 15-82 Motor – 1/6HP 277V 11 15-83 Motor – 1/4HP 277V 12 15-84 Motor –