MANUFACTURING NUMBERS: 9700800 9700810 9700820 9700830 9700840 9700850 Cartridge Tested and Certified by NSF International against NSF/ANSI Standard 42 and 53 for the reduction of: Standard No. 42: Aesthetic Effects Nominal Particulate Reduction Class I Standard No. 53: Health Effects Cyst Reduction Turbidity Reduction.
TAP (TOTAL ASSURANCE PACKAGE) TABLE OF CONTENTS Owner Information .....................................................2 General ......................................................................2 Warranty Information .................................................2 Service/Technical Assistance ....................................3 Important Safety Information ....................................3 Specifications .............................................................
TAP (TOTAL ASSURANCE PACKAGE) OWNER INFORMATION (continued) Service/Technical Assistance Purchased From: If you experience any problems with the installation or operation of your system, contact Antunes Filtration Technologies at 1-630-784-1000, or toll free in the United States at 1-800-253-2991. Date of Purchase: Model No.: Serial No.: Fill in the information in the next column and have it handy when calling for assistance. The serial number is on the specification plate located on the system. Mfg.
TAP (TOTAL ASSURANCE PACKAGE) IMPORTANT SAFETY INFORMATION (continued) Protect from high temperatures or abrupt variation in temperature The following warnings and cautions appear throughout this manual and should be carefully observed. The maximum operating temperature is 104°F (40°C). Avoid abrupt variations in temperature. Any temperature variation should be made slowly. • Disconnect the power source before performing any service or maintenance on the system.
TAP (TOTAL ASSURANCE PACKAGE) SPECIFICATIONS Replacement Cartridges Electrical Cord & Plug Configurations Kit Model Number Description 7000525 120 VAC., NEMA 1-15P, 500mA 7000524 7000523 Replacement Cartridge Configuration 230 VAC.
TAP (TOTAL ASSURANCE PACKAGE) SPECIFICATIONS (continued) System “Smart Controler” Drain Solenoid Valve (autmatic) System Drain Connection Carbon Element Housing Permeate Solenoid Valve Automatic Rinse Valve (manual) UFL Ultrafiltration Cartridge Flow Meter Dual Check Valve Assembly with Outlet Pressure Guage Permeate Tank Differential Pressure Sensor Outlet Valve (manual) Inlet Valve (manual) System Outlet Carbon Element Housing Inlet Solenoid Valve (automatic) System Inlet Figure 1.
TAP (TOTAL ASSURANCE PACKAGE) PERFORMANCE DATA SHEET Filter Cartridge Capacities Maximum Operating Pressure Maximum Operating Temp. Minimum Operating Temp. Maximum Membrane Differential Pressure pH Range MWCO Cartridge Tested and Certified by NSF International against NSF/ANSI Standard 42 and 53 for the reduction of: 100 psig (690 kPa) 104°F (40°C) 40° F (4° C) Standard No. 42: Aesthetic Effects Nominal Particulate Reduction Class I Standard No.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION System Overview The TAP System has two components that improve the quality of the water. The first (UFL-420/440 ultrafilter) removes particulate material, cysts, bacteria, and virus. The second (carbon elements) remove chlorine, tastes and odors. The TAP system is designed to be self-cleaning by use of solenoid valves, sensing components, and a Smart Controller. Unpacking Open the large box.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) Equipment Setup If soldered plumbing is used, do not apply heat to, or near, the filtration system. The use of union (O-ring seal) connections is highly recommended for ease of installation and future servicing. GENERAL When placing the system into service, pay attention to the following guidelines: SUGGESTED TOOLS AND SUPPLIES FOR INSTALLATION • Do not immerse cord or plug in water.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) INLET WATER PLUMBING CAUTION Due to its weight and size, the TAP system should be mounted by 2 or more individuals. If desired, a “T” or Cross Fitting with cap or plug can be installed between the Inlet Valve and the System Inlet. This fitting can be used for draining and sanitizing the system and downstream plumbing. Mounting the System Before mounting the TAP system, please consider the items listed in Mounting Requirements.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) Attaching the Check Valve Assembly Attaching the Drain Hosing The system is shipped with a Dual Check Valve assembly attached to the system outlet (Figure 5). This assembly can be detached from the system for ease of mounting, but must be reattached to the system after mounting. Refer to Figure 4 and follow these steps: The TAP System is shipped with a coil of flexible hose (20 feet) designed to direct the Drain Valve Solenoid water to the drain.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) Attaching to the System Inlet CAUTION Do not use the Rinse Valve connection for consumable water. Because the Carbon Elements are after the Rinse Valve, the Rinse Valve water may have an objectionable taste. The System Inlet (Figure 7) has a 1/2” NPT female thread at the Inlet Valve. Be careful not to over tighten a fitting onto the System Inlet valve. The plastic ball valve can be cracked due to over tightening a fitting into the valve.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) Rinsing the Ultrafilter Cartridge Wait for 15 minutes. Water flows through the UFL cartridge and out of the Rinse Valve. After 15 minutes, r2 flashes on the display and the system beeps. The UFL-440 ultrafilter cartridge is pre-installed with the TAP system before shipment. This cartridge must be rinsed before placing the system into operation. Manually close the Rinse Valve.
TAP (TOTAL ASSURANCE PACKAGE) INSTALLATION (continued) Rinsing the Carbon Elements and Plumbing 1. Follow the procedures in the Rinsing the Ultrafilter Cartridge section of this manual. NOTE: When sanitizing a system with carbon elements, make sure the carbon elements are removed from their housings before sanitizing. The Carbon elements are pre-installed in the clear Carbon Element Housings before shipment.
TAP (TOTAL ASSURANCE PACKAGE) OPERATION Operation To turn off the audio alert, press and release both the ▲ and ▼ buttons at the same time. The TAP system is designed to operate with little to no user intervention. The system monitors and flushes itself automatically. NOTE: Be sure to restore power to the system. The system displays the EV-21 code when power is restored to the system. Manual Flushing CAUTION The system will continue to filter water even after a power loss but it will NOT flush.
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE Replacing Carbon Elements 5. Lubricate the o-ring with an approved food grade lubricant and install into the Carbon Element Housing. The carbon elements must be rinsed to remove Carbon fines due to manufacturing and shipping. For maximum quality, the permeate water produced during the rinsing procedure must be discarded. Direct the permeate water produced from this rinsing operation to drain. 6. Install the new Carbon Element into the Carbon Element Housing.
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE (continued) NOTE: Do not consume the water used for rinsing the Carbon Elements. Snap Ring 14. When the Carbon element rinsing is complete, manually close the Inlet Valve and reconnect the water to service. End Cap 15. When the system is reconnected, turn on the water by manually opening the Inlet Valve and Outlet Valve. The system is ready for use.
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE (continued) 5. Inspect the cartridge O-rings and end cap O-ring for nicks or cuts. Replace as needed. 10. Press the End Cap into position until it is fully seated and the Snap Ring groove is visible. 6. Lubricate all O-rings with a food-grade silicone lubricant (Figure 9). Apply a light coating of lubricant to the inside center tube at both ends of the new cartridge. 11.
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE (continued) Accessing TAP Controller Features POWER LOSS TO SYSTEM (SYSTEM UNPLUGGED OR SUPPLY INTERRUPTED) • • • • • Any active valve program is aborted Valves reset to normal operations (pressurized, water available) Control “BEEPS” four times every 10 seconds for about two minutes Control “BEEPS” once every 30 seconds Pressing both ▲and ▼ will silence beeper FLUSH (BUTTON) AUTOMATIC OPERATION • • • • • • F1 F2 F3 F4 F5 F6 - Close Permeate Valve - Wait for F
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE (continued) Service Menu Access Press and hold, in order, the VIEW button and the ▲ button. 1. The red SYSTEM LED illuminates and the “--” appears in the display. 2. Release all buttons. The system displays “--”. 3.
TAP (TOTAL ASSURANCE PACKAGE) TROUBLESHOOTING Problem Unit does not have power Possible Cause Corrective Action The power cord is not plugged into the appropriate outlet or control box. Plug power cord into the appropriate outlet. The unit is plugged into a switched electrical outlet. Plug the power cord into an unswitched outlet. SMART Controller Control Board is inoperable. Transformer is defective. No water comes out of the filter system. Low water flow comes out of the filter system.
TAP (TOTAL ASSURANCE PACKAGE) MAINTENANCE (continued) Problem Flush runs too long. [Factory set single flush cycle is 1 minute; up to 3 consecutive cycles possible (total 3 minutes)] Flush occurs at a time of high water usage. Possible Cause Flush settings changed from factory setting. Confirm flush settings; change back to factory settings. Inoperable SMART Controller. Replace the SMART Controller. The controller time clock is set incorrectly or setting was lost due to Set time clock to correct time.
TAP (TOTAL ASSURANCE PACKAGE) WIRING DIAGRAM POWER CORD W/24V XFORMER CONTROL BOX DP 2X6 2X3 USB 2X1 FLOW BLK RED WHT S1 S2 COM V1 V2 V3 RECOMMENDED EQUIPMENT SCHEMATIC Booster Pump TAP SYSTEM Ice Machine To Service Drink System Coffee, Tea, Espresso Juice/ Non Carbonated Sanitation/ Cleaning Plug Pressure Gauge From Water Supply Permeate Drain System Inlet Pressure Regulator Valve Strainer To Drain P/N 1010942 10/06 23 Valve
TAP (TOTAL ASSURANCE PACKAGE) REPLACEMENT PARTS Included with # 41 10 8 10 9 12 7 9 7 13 10 18 11 15 5 14 10 55 10 64 17 62 60 6 4 3 44 47 See Inset B Next Page See Inset A Next Page 44 63 3 22 16 2 10 19 20 21 15 10 24 P/N 1010942 10/06
TAP (TOTAL ASSURANCE PACKAGE) REPLACEMENT PARTS (continued) 35 Incl. 1 of #32 7 32 54 incl. 1 of #32 36 (includes items 33 and 34) 32 33 34 7 35 Incl.
TAP (TOTAL ASSURANCE PACKAGE) REPLACEMENT PARTS (continued) 41 40 41 38 22 1 43 42 30 40 39 26 P/N 1010942 10/06
TAP (TOTAL ASSURANCE PACKAGE) REPLACEMENT PARTS (continued) Replacement Parts can be purchased from an authorized dealer. Contact Antunes Filtration Technologies at 1-630-754-1000 or toll free in the United States at 1-800-253-2991 Item Part No.
LIMITED WARRANTY Equipment manufactured by the Antunes Filtration Technologies Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from date of shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.
