MANUFACTURING NUMBERS: 9200560 9200562 9200600 9200602 9200606 9200608 9200614 9200624 9200626 9200628 9200630 9200631 9200632 9200634 9200616 9200620 9200622 9200638 9200640 ® C US P/N 1010729 Rev C.
VERTICAL CONTACT TOASTER TABLE OF CONTENTS Owner Information .....................................................2 General......................................................................2 Warranty Information .................................................2 Service/Technical Assistance ....................................3 Important Safety Information ....................................4 Electrical Ratings.......................................................5 Specifications .....................
VERTICAL CONTACT TOASTER OWNER INFORMATION (continued) Service/Technical Assistance Refer to the service agency directory included with your unit. If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. Authorized Service Agency Name: Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING WARNING GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death. ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
VERTICAL CONTACT TOASTER IMPORTANT SAFETY INFORMATION (continued) it does not fit the outlet, have a proper outlet installed by a qualified electrician. - - Do not use an extension cord with this appliance. Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded. SPECIFICATIONS Electrical Cord & Plug Configurations Electrical Ratings Model MFG. No. Volts Watts Amps Hz 9200560 280-240 3200-4257 15.4-17.
VERTICAL CONTACT TOASTER SPECIFICATIONS (continued) Dimensions ���� ����� ��� �������� ������ ��� ������ ������ ��� ������� ������ ��� �� ����� ����� ��� ������ ������ ��� ������� ������ ��� 6 P/N 1010729 Rev.
VERTICAL CONTACT TOASTER INSTALLATION Unpacking Conveyor Cover Assy. 1. Remove unit and all packing materials from shipping carton. 2. Open the large box. It should contain: • Bun chute (Figure 2) • Plastic bag containing the release sheet (Figure 4) Heat Shield 3. Remove all packing materials and protective coverings from the unit and parts. Yellow Support Rod NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-7854-392. Assembling the Unit 1.
VERTICAL CONTACT TOASTER INSTALLATION (continued) IMPORTANT: Make sure heat shield assy. is activating (depressing) the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed). Lay sheet on a flat surface NOTE: Check the release sheet to make sure it is not caught in the conveyor. Additional release sheets can be obtained through your authorized service agency under part no.
VERTICAL CONTACT TOASTER OPERATION Operating Instructions 1. Set the bun adjustment controls (Figure 6) to the desired settings. Bun Thickness Adjustment Controls (see Figure 6) NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product. 3 THICKNESS THICKNESS 1 4 2. Turn the rocker switch on (Figure 5). Hi-Limit Reset 6 5 2 1 5 6 1 = 1/2"(12.7mm) 2 = 5/8"(15.9mm) 3 =11/16"(17.5mm) 4 = 3/4"(19.1mm) 5 =13/16"(20.6mm) 6 = 7/8"(22.2mm) 4 2 3 3.
VERTICAL CONTACT TOASTER MAINTENANCE WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit. Heat Shield Maintenance Schedule Release Sheet DAILY 1. Turn off power to the toaster. Platen 2. When the toaster is cool, follow the procedures under Cleaning the Release Sheet. Interlock Switch 3. Remove heat shield and bun chute. Wash in back sink, sanitize and rinse. 4.
VERTICAL CONTACT TOASTER MAINTENANCE (continued) SERVICING CONVEYOR BELTS After a period of time, the conveyor belt links will wear and the conveyor belt will stretch. This will eventually cause the conveyor to jam as it rotates on the sprockets. This is easily remedied by removing one or more conveyor links from each side of the belt. Upper Yellow Support Rod Rotation There are four 1/2” pitch links on each conveyor belt. The rest of the links are 3/4”. 1.
VERTICAL CONTACT TOASTER MAINTENANCE (continued) 4. Make sure the spacers are placed inside the tensioner arm. The spacers are smaller than the holes to allow the tensioner to pivot freely. Mounting Bracket TE M UP P Replacing Conveyor Motor and Fan Blade TE DO MP WN Drive Motor Bracket ˚F ˚C TE SC MP AL E POW Motor Sprocket ER NOTE: A small amount of Loctite (Blue & Red) is required for proper gear motor installation. Mounting Bracket Screw (308P151) 1. Remove control cover. 2.
VERTICAL CONTACT TOASTER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. Problem No heat and conveyor belts do not move. No heat and conveyor belts move.
VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Platen is hot and conveyor belts do not move. Possible Cause Corrective Action Toaster is installed incorrectly. Perform installation and operating procedures (pages 7-8). Wiring problems. Check all electrical connections for burns, discoloration or arcing. Replace all connections or components with damaged terminals. Replace all damaged wiring with the same (or higher) rated wire. Drive motor inoperable or incorrect conveyor drive motor.
VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Product is overtoasted or platen heat is too high or drop time is too slow Possible Cause Corrective Action Temperature set too high. Set temperature control at a lower setting. Bun adjustment controls set incorrectly. Measure bun thickness and set bun adjustment controls correctly (Fig. 6, page 9). Buns sticking on release sheet. Clean or replace release sheet or conveyor belt wrap. Conveyor cover assy(s) not installed.
VERTICAL CONTACT TOASTER TROUBLESHOOTING(continued) Problem Possible Cause Corrective Action Product is over-toasted or platen heat is too high or drop time is too slow. (continued). Spring tensioner assy(s). or tensioner bent or missing. Replace spring tensioner assy(s). (29, page 20) or tensioners (4, page 24) if damaged or loose. Replace slide rails (40, page 24) if worn or missing. Bun adjustment controls set incorrectly. Measure bun thickness and set bun adjustment controls correctly (page 9).
VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is getting stuck or conveyor belts stop when product is toasting (continued). Not enough voltage, defective power cord or rocker switch. Check receptacle for correct voltage. See Specifications (page 5). Wiring problem. Check all electrical connections for burns, discoloration or arcing. Replace all connections or components with damaged terminals.
VERTICAL CONTACT TOASTER TROUBLESHOOTING (continued) Problem Conveyor belts are “jumping” or “snapping”. Possible Cause Corrective Action Toaster is installed incorrectly. Perform installation and operating procedures (pages 7-9). Bun adjustment controls set incorrectly. Measure bun thickness and set bun adjustment controls correctly (page 9). Conveyor drive motor inoperative or incorrect conveyor motor installed on toaster. To check drive motor: 1. Measure resistance of motor coil.
VERTICAL CONTACT TOASTER WIRING DIAGRAM Pictorial Wiring Diagram VCT-20 ������ ������� ����� ��� ����� �� �� �� ��� ��������� ������ ��������� ���������� � �� ��� ��������� � �� ��� ��������� � �� ��� ��������� � �� ��� ��������� ��� ������� �������� ����� ��� �������� ���������� ��� ��� ���� ���� � ��� � ��� � � � ��� ��������� ����� ���� � ��� � �������� ������ �� ����� ������ ���������� � ��� � ����� ���� � ��� � ��� ��������� ������ �������� ������ �� ��� ��� ������ ������ �
VERTICAL CONTACT TOASTER REPLACEMENT PARTS Parts Identification Interlock Switch Auxiliary Heater (VCT-20 only) Auxiliary Heater (VCT-20 only) Cover Plate (VCT-25 & VCT-50 only) Cover Plate (VCT-25 & VCT-50 only) Drive Chain Idler Sprocket Drive Sprocket Drive Sprocket Temperature Control Fan Blade Rocker Switch Hi-Limit Thermostat Drive Motor Assy. 20 P/N 1010729 Rev.
VERTICAL CONTACT TOASTER Item Part No.
VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 22 P/N 1010729 Rev.
VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 14 16 13 59 67 15 72 42 70 53 70 36 12 54 70 62 57 17 67 18 17 19 32 75 70 67 80 25 50 17 20 57 61 42 36 74 70 67 72 87 17 70 84 39 24 83 11 23 67 P/N 1010729 Rev.
VERTICAL CONTACT TOASTER REPLACEMENT PARTS (continued) 16 15 52 13 70 1 14 37 5 4 67 34 41 79 78 7 6 7 88 51 4 31 1 27 85 76 40 2 67 49 30 9 41 26 67 89 76 90 65 6 7 68 24 83 P/N1010729 1010729Rev. Rev.
VERTICAL CONTACT TOASTER OPTIONAL PARTS – VCT-25 & VCT-50 2 1 3 4 5 Item Part No. Description 1 1 001K118 Butter Wheel Kit, Mechanical 2 0011405 (Must be used with #2, 3 & 4) Heat Shield, Special P/N 1010729 Rev. C 05/04 Item Part No. Qty. 1 25 3 0011406 4 5 7000236 7000238 Description (Used with #1) Conveyor Cover Assy. (Used with #1) Bun Feeder Butter Wheel Kit Qty.
VERTICAL CONTACT TOASTER NOTES 26 P/N 1010729 Rev.
VERTICAL CONTACT TOASTER NOTES P/N 1010729 Rev.
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.