Installation guide

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1Installation Guide Silcon DP300E 208V/480V 10-80 kVA

7OY0002 US rev. 047OY0002 US rev. 04

Silcon DP300E

208V/480V 10-80kVA

Installation Guide

Due to continuous product development information

given in this guide is subject to change without notice.

Summary of content (119 pages)

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Silcon DP300E 208V/480V 10-80kVA Installation Guide Copyright © 1999 APC Denmark A/S Due to continuous product development information given in this guide is subject to change without notice. 7OY0002 US rev. 04 Installation Guide Silcon DP300E 208V/480V 10-80 kVA 7OY0002 US rev.
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This guide contains important instructions for your Silcon DP300E UPS that should be followed during installation and maintenance of the UPS and batteries. The installation and use of this product must comply with all national, federal, state, municipal or local codes that apply. If you need help, please call APC’s toll free technical support at: 1-877-287-7835 (1-877-2UPS-TEK). WARNING! UPS units contain hazardous AC and DC voltages.
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Contents 1.0 Introduction 2.0 Unpacking 3.0 Placing 3.1 3.2 3.3 4.0 Connection 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5.0 Switching off Silcon DP310E-DP380E Options/Accessories 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 9.0 General Parameters Programming of system configuration parameters Programming of battery monitor Switching off 7.1 8.0 Starting up Silcon DP310E-DP380E Programming parameters 6.1 6.2 6.3 6.4 7.
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Introduction – Unpacking 1.0 Introduction The information given in this installation guide is of general nature for the local authorized electrical installer. For the installation, please refer to national and local electrical codes. 2.0 Unpacking WARNING! The UPS and related equipment are very heavy. To prevent personal injury or equipment damage, use extreme care when handling and transporting the UPS cabinet and related equipment.
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Placing 3.0 Placing 3.1 Requirements on the installation site The system is designed with all parts accessible from front or top, and cable entries from bottom. The system can be placed close to walls, only free space for front door opening has to be ensured. Sufficient cooling and service clearance have to be ensured by a free space of min. 3 feet above and in front of the system. Avoid placing the system in direct sunlight. 3.2 Dimensions 3.2.
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Placing 3.3 Foot prints 3.3.1 23.62/600 in./mm cubicle DP310E [208/480V] - DP315E [480V] - DP320E [480V] REAR Parallel control cable entry FRONT Power Cable Entry 265 290.25 387.25 DC 193.25 96.25 0 0 Mains 1 Output Recommended cable routing. 7OY0002 US rev.
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Placing REAR Parallel control cable entry FRONT 41.5±1 54.5±1 Parallel Control Cable Entry 54.5±1 41.5±1 Com. Cable Entry 7OY0002 US rev.
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Placing 3.3.2 39.37/1000 in./mm cubicle DP315E [208V] - DP320E [208V] - DP330E [208V/480V] DP340E [208V/480V] - DP360E [480V] - DP380E [480V] 5.51/140 REAR 1.57 /40 15.15/385 2.17 1.57 /55 /40 1.97 /50 3.15 /80 3.35/85 15.15/385 8.13/206.5 5.90/150 2.72/69 Parr. control cable entry. Com. cable entry. 7.78/195 15.75/400 Power cable entry 21.46/545 31.50/800 3.15 1.77 /80 /45 2.17/55 1.57 2.17 /40 /55 31.89/810 39.37/1000 FRONT Power Cable Entry 68.5 290.25 387.25 DC 193.25 96.
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Placing 5.51/140 REAR 15.15/385 2.17 1.57 /55 /40 1.57 /40 1.97 /50 3.15 /80 3.35/85 15.15/385 31.89/810 39.37/1000 8.13/206.5 5.90/150 2.72/69 Parr. control cable entry. Com. cable entry. 7.78/195 15.75/400 Power cable entry 21.46/545 31.50/800 3.15 1.77 /80 /45 2.17/55 1.57 2.17 /40 /55 FRONT 7OY0002 US rev.
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Placing 3.3.3 39.37/1000 in./mm cubicle DP360E [208V] - DP380E [208V] REAR 3.43/87 21.46/545 31.50/800 3.93/100 1.57 /40 15.15/385 2.17 1.57 /55 /40 1.97 /50 3.15 /80 3.46 /85 2.60/66 15.15/385 8.31/211 Parr. control cable entry. Com. cable entry. 7.78/195 15.75/400 Power cable entry 3.15 1.77 /80 /45 2.17/55 1.57 2.17 /40 /55 31.89/810 39.37/1000 FRONT Power Cable Entry 40.75 DC 387.5 175 Output 282.5 70 0 0 Mains 1 Recommended cable routing. 7OY0002 US rev.
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Placing REAR 3.43/87 21.46/545 31.50/800 Power cable entry 15.15/385 2.17 1.57 /55 /40 31.89/810 39.37/1000 3.46 /85 15.15/385 8.31/211 1.57 /40 3.93/100 2.60/66 1.97 3.15 /50 /80 Parr. control cable entry. Com. cable entry. 7.78/195 15.75/400 3.15 1.77 /80 /45 2.17/55 1.57 2.17 /40 /55 FRONT 7OY0002 US rev.
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Connection 4.0 Connection WARNING! Before continuing, read the warnings on page 2 of this manual. 4.1 Connecting the Silcon DP300E 4.1.1 Connecting DP310E [208/480V] - DP315E [480V] - DP320E [480V] To get access to the cable terminals open the front door, remove the screws and lift off the front cover (Remember earth wire on rear side). Front cover 23.62/600 in./mm cubicle front view open door Remember to remount the front cover (and earth wire) before start up of the system. 7OY0002 US rev.
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Connection Conduit box 23.62/600 in./mm cubicle. REAR FRONT The conduit box is placed under the UPS, always with the solid plate facing to the rear and the perforated plate facing to the front. Conduits can be attached to the rear side of the conduit box, which contains cable channels in order to separate AC, DC, and communication cables. 7OY0002 US rev.
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Connection Ext. DC NOTE: This UPS is intended to be supplied from a grounded WYE-service, either 3 or 4 wire. NOTE: With 3 wire input, the UPS can only be loaded 3 wire (phase to phase. NOTE: Ensure correct phase rotation of mains input voltage!! Max. power cable size: 2 AWG. NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. NOTE: Glandplate in bottom of system must be mounted.
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Connection NOTE: Grounding, please refer to local legal provisions. a) Class J-fast acting in accordance with UL248-8. b) Cable sizes refer to US National Electric Code, Table 310-16, Copper material, cables rated 75˚C/167˚F at max. 40˚C/104˚F ambient in conjunction with “Notes to Ampacity Tables of 0 to 2000 Volts” point 8. Input, output and DC cables are routed in separate conduits. All AC cables rated 600V. DC cables for 208V systems rated 600V.
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Connection WARNING! Before continuing, read the warnings on page 2 of this manual. 4.1.2 Connecting DP315E [208V] - DP320E [208V] - DP330E [208V/480V] - DP340E [208V/480V] To get access to the cable terminals open the front door, remove the screws and lift off the front cover (Remember earth wire on rear side). Front cover 39.37/1000 in./mm cubicle front view open door Remember to remount the front cover (and earth wire) before start up of the system. 7OY0002 US rev.
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Connection 4.1.2.1 Connecting DP360E [480V] - DP380E [480V] WARNING! Before continuing, read the warnings on page 2 of this manual. To get access to the cable terminals open the front door, remove the screws and lift off the front cover (Remember earth wire on rear side). Front cover 39.37/1000 in./mm cubicle front view open door Remember to remount the front cover (and earth wire) before start up of the system. 7OY0002 US rev.
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Connection Conduit box 39.37/1000 in./mm cubicle. REAR FRONT The conduit box is placed under the UPS, always with the solid plate facing to the rear and the perforated plate facing to the front. Conduits can be attached to the rear side of the conduit box, which contains cable channels in order to separate AC, DC, and communication cables. 7OY0002 US rev.
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Connection Output NOTE: This UPS is intended to be supplied from a grounded WYE-service, either 3 or 4 wire. NOTE: With 3 wire input, the UPS can only be loaded 3 wire (phase to phase. Ext. DC NOTE: Ensure correct phase rotation of mains input voltage!! Max. power cable size: 250 kcmil. Mains 1 NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. NOTE: Glandplate in bottom of system must be mounted.
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Connection NOTE: Grounding, please refer to local legal provisions. a) Class J-fast acting in accordance with UL248-8. b) Cable sizes refer to US National Electric Code, Table 310-16, Copper material, cables rated 75˚C/167˚F at max. 40˚C/104˚F ambient in conjunction with “Notes to Ampacity Tables of 0 to 2000 Volts” point 8. Input, output and DC cables are routed in separate conduits. All AC cables rated 600V. DC cables for 208V systems rated 600V.
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Connection 4.1.3 Connecting DP360E [208V] - DP380E [208V] WARNING! Before continuing, read the warnings on page 2 of this manual. The cable terminals are located at the left side of the unit. To get access to the cable terminals, remove the screws at the bottom and lift off the side cover (Remember earth wire on rear side). 39.37/1000 in./mm cubicle left side view without side cover Remember to remount the side cover (and earth wire) before start up of the system. 7OY0002 US rev.
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Connection Conduit box 39.37/1000 in./mm cubicle. REAR FRONT The conduit box is placed under the UPS, always with the solid plate facing to the rear and the perforated plate facing to the front.. Conduits can be attached to the rear side of the conduit box, which contains cable channels in order to separate AC, DC, and communication cables. 7OY0002 US rev.
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Connection NOTE: This UPS is intended to be supplied from a grounded WYE-service, either 3 or 4 wire. Side view (left) NOTE: With 3 wire input, the UPS can only be loaded 3 wire (phase to phase. NOTE: Ensure correct phase rotation of mains input voltage!! Max. power cable size: 500 kcmil. NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. NOTE: Glandplate in bottom of system must be mounted.
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Connection NOTE: Grounding, please refer to local legal provisions. SYSTEM a) EXT. INPUT FUSES [A] b) c) EXT. INPUT PHASE CONDUC. [AWG] a) EXT. OUTPUT FUSES [A] b) d) EXT. b) e) EXT. EXT. EXT. g) EXT. OUTPUT NEUTRAL EQUIP. GROUND. BATTERY PHASE CONDUC. GROUND. ELECTRO. MCCB CONDUC. [AWG] CONDUC. CONDUC. [A] [AWG] [AWG] [AWG] b) EXT. DC CONDUC.
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Connection 4.1.
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Connection 4.1.5 Grounding 4.1.5.1 System grounding If none of the UPS neutral inputs are connected to a grounded service neutral conductor per NEC 250-23, provisions have to be made as follows: a. The bonding jumper is mounted between output terminals X005:N and X005:E. b. The output terminal X005:E, also marked “Grounding electrode terminal”, is connected by the grounding electrode conductor to a local grounding electrode per NEC 250-26. 4.1.5.
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Connection 4.2 System Integration Interface 4.2.1 Introduction Single Mains Input NOTE: Use of the same designations in your diagrams make information exchange much easier. The system Integration Interface (SII) is the control link between the UPS and the system main switches as shown in the above diagram. The purpose is to ensure correct operation of the switches without loosing the system output power.
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Connection 4.2.2 Connections white black NOTE: When installing UPS systems with Emergency Power Off (EPO) all input sources must be provided with disconnecting device when activating EPO. Remarks: X003 and X004, auxiliary contacts: When switching Q001, Q002, MCCB1, and MCCB2 from “ON” to “OFF” the auxiliary contacts have to give a signal before the corresponding mains switch is opened. When switching from “OFF” to “ON” the auxiliary contact has to be activated with max. 0.5 sec.
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Connection NOTE: All alarm and signal circuit field wiring shall be rated 300V minimum. X005, output relays: The battery operation signal is 30 secs. delayed, but inhibited during battery tests. The common fault relay is delayed. Standard factory setting is 10 secs. but other periods can be programmed as described in 6.3. Same phase as power source for the output relays is mandatory for voltages above 170V. Terminals X001, X003, X005, X004, X012: Cable size AWG18 to AWG14, use solid copper conductors only.
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Connection 4.4 Triple Chassis for Smart Slot 23.62/600 in./mm cubicle 24V supply for Triple chassis. Must ONLY be used for this purpose. NOT suitable for telephone equipment. X50 39.37/1000 in./mm cubicle 7OY0002 US rev.
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Connection 4.5 External DC connection 4.5.1 External DC connection Silcon DP310E [208V], DP310E [480V], DP315E [480V], and DP320E [480V] Top entry 7OY0002 US rev.
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Connection Bottom entry Please refer to section 4.1.1 regards cable sizes. 7OY0002 US rev.
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Connection 4.5.2 External DC connection Silcon DP315E [208V], DP320E [208V], DP330E [208V], DP330E [480V], DP340E [208V], DP340E [480V] DP360E [480V], and DP380E [480V] Bottom entry Please refer to section 4.1.2 regards cable sizes. For top entry please refer to section 8.9. 7OY0002 US rev.
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Connection 4.6 Installation of battery drawers Important Safety Instructions a) Installation of battery drawers in the UPS cubicle should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. b) When replacing batteries, replace with the same number and type as installed. c) CAUTION - Do not dispose of battery or batteries in a fire. The battery may explode.
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Connection 4.6.1 DP300E cubicle WARNINGS The total system contains HAZARDOUS AC/DC VOLTAGES and is supplied from more power sources.
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Connection The battery drawer comes on a pallet, and the battery drawer is wrapped in cardboard. Unpack the battery drawer, check that the type, no., and size are corresponding to the ordered. Connect the wire according to below picture. 7OY0002 US rev.
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Connection 4.6.3 Placing Silcon DP300E in 23,62/600 in./mm cubicle 1 column for 1xBPI 8 drawers with a total of 64 batteries Silcon DP300E in 39,37/1000 in./mm cubicle 2 columns for 2xBPI 16 drawers with a total of 128 batteries 7OY0002 US rev.
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Connection 4.6.4 Mounting the batteries WARNINGS Open the front door of the Silcon DP300E and unscrew front cover. Do not install battery drawers into the Silcon DP300E frame before all AC/DC disconnections are made. Disconnect charging source prior to connecting. Ensure that breakers F001 and F002 are in position “off”. Position of the F001 and F002 Insert all battery drawers Unscrew front frame on Silcon DP300E 10-20kVA systems and slide the frame down as shown above.
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Connection Insert battery drawers in Silcon DP300E Connect all battery drawers to the terminal on the left side of the column 4.6.5 Before starting-up WARNINGS 1. Ensure that no electric power supply source has been connected to the Silcon DP300E for at least 5 min. 2. Ensure that F001 and F002 are in position “off”. 3. Follow the described “starting-up procedure” in the Guides provided with the system. 7OY0002 US rev.
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Connection 4.7 Battery replacement a. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. b. When replacing the batteries in a system having internal batteries, it is demanded that the batteries are R/C (BAZR2). Max. length each battery: Max.
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Starting up 5.0. Starting up 5.1 NOTE: If the starting up procedure for any reason is interrupted – wait until the display shows the step 4 picture and repeat from this step. WARNING: Do not insert F020 or F021 or external battery MCCB’s without the display showing “Close MCCB” – otherwise you may damage the UPS. If there is a fault in the charge circuit the display will show: “DC capacitor charge error”. Do not insert F020 or F21 or close MCCB, but call for assistance.
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Programming parameters 6.0 Programming parameters 6.1 General Below listed parameters can be programmed directly from the keyboard during the commissioning. Parameters are programmed as shown in the example 6.2.3. 6.2 Parameters 6.2.1 NOTE: The system must not run in bypass mode for longer periods of time as the batteries will not be recharged.
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Programming parameters 6.2.2 Keys used for programming 6.2.3 Programming example - switch to bypass operation NOTE: The display accuracy is ±2%, ±1 digit. Action Display shows 1. Press to enter parameter stack 2. Press or 3. Press until 4. Press to store 5. Press to exit until Bypass operation : NO Bypass operation : YES Bypass operation load power xx% To return to normal operation Action Display shows 6. Press to enter parameter stack 7. Press or 8. Press until 9.
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Programming parameters 6.3 Programming of system configuration parameters The system configuration parameters are protected by a password because most of them are critical for correct operation of the system. Wrong programming can for example destroy the battery or cause loss of output voltage during operation!! 6.3.
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Programming parameters 6.3.2 Programming example – change charge voltage to 446V* Action WARNING: If not complete sure about the consequences of changing a parameter – please contact your local dealer! NOTE: The level used in the programming example 6.3.2 is only valid for 480V versions. For 208V versions the level is 223V. 1. Press Display shows and simultaneously to open for password input 2. Key in password : Enter password 28 28 28 by pressing Last selected parameter 3. Press or 4. Press 5.
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Programming parameters 6.3.3 Programming example - change to output isolation transformer present* Action 1. Press Display shows and simultaneously to open Key in password : for password input 2. Enter password 28 28 28 by pressing Last selected parameter 3. Press or 4. Press for change 5. Press to store 6. Wait about 1 second 7.
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Programming parameters 6.4 Programming of battery monitor Action 1. Press Display shows and simultaneously to open for password input 2. Key in password : Enter password 28 28 28 by pressing Last selected parameter 3. Press or until 4. Enter the expected back-up time in min. at 100% ohmic (pf = 1) load, when the inverter has a mean efficiency of approx. 94% Expected back-up time [min.]: XXX.X Expected back-up time [min.]: 14.0 Press Data for DP310E: A-Pack (7Ah) = 14.0 min. 5.
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Switching off WARNING: This UPS system contains a special design feature, which guarantees output voltage in the form of bypass operation. This function comes into operation in case of failure in internal power supply or in controller circuit. Even if the UPS system is assumed to be switched off, there may be voltage at the UPS output because of the special bypass feature. Switching off by pressing the red “OFF”-button.
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Options/Accessories NOTE: Do only use the original control cable delivered with the parallel board. 8.0 Options/Accessories 8.1 Parallel/Redundant operation The parallel board. NOTE: The control cables must be separated from the AC and DC power cables. Introduction. The parallel board establishes the possibility to connect two or more systems in parallel - either to obtain increased security or to obtain higher total output power.
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Options/Accessories General programming/operation. Programming parameters for advanced parallel operation. To use the advanced parallel functions the following parameters must be programmed: 1. 2. 3. 4. 5. NOTE: Common battery pack is a technical possibility. However, APC recommend separate battery pack due to a higher safety degree in connection with redundant/parallel operation. The UPS system is prepared for both solutions.
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Options/Accessories Parallel operation alarms. General. If alarms concerning the parallel operation communication arise all parallel operation functions being controlled by the advanced management will be inactive. If the advanced parallel operation functions are inactive, “only” the simple hardware control of parallel operation, which controls load sharing, operation mode, etc., is left. Alarm texts conc. parallel operation.
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Options/Accessories 8.2 Service Bypass Panel for Parallel Redundant Operation, Single Mains, SBP-00A-SR The SBP-00A-SR series contains 3 models, SBP-40A-SR, SBP-80A-SR and SBP-175A-SR, covering the range 10 to 40kVA, 208V and 10 to 80kVA, 480V. 8.2.1 General arrangement SBP-00A-SR Q003 System Input Q004 System Output Q002b Q002a Q001a Q001b X020 X021 Control cables Silcon DP300E MCCB-box Battery X020 X021 Silcon DP300E 7OY0002 US rev.
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Options/Accessories FRONT VIEW System Input System Output Q003 Q001a H003 F001a Q004 F007 H004 F002a Q002a H002a Q001b F002b F001b Q002b H002b UPS-A UPS-B Input Input UPS-A UPS-B Output Output 7OY0002 US rev.
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Options/Accessories INTERNAL FRONT VIEW Q001a L3 X002a: L2 UPS-A L1 Input F001a X004: System Output Q003 N N Q004 X001: System Input L1 L2 L3 L3 L2 L1 N F007 F010 X010a X010b X011 1 14 1 14 1 4 F002a Q002a T010 X002b: L2 UPS-B L1 Input L2 X003a: UPS-A L1 Output N Q001b L3 L3 F002b F001b Q002b L3 N L2 X003b: UPS-B L1 Output 7OY0002 US rev.
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Installation Guide Silcon DP300E 208V/480V 10-80 kVA 1 4 UPS-A INPUT X002a: N L1 L2 L3 G 0 1 Q001/ F001a L2 L3 N L1 X001: N L1 L2 L3 G SYSTEM INPUT 1 1 4 7 X011 3 4 13 21 22 14 0 1 Q003 H002a R002a X010b TO UPS-B SYSTEM INTEGRATION INTERFACE X010a H004 UPS-A OUTPUT 14 13 0 1 Q004 X003a: N L1 L2 L3 G 0 1 Q002/ F002a OUTPUT PARALLEL BUS R004 1 2 3 4 5 6 7 8 9 10 11 12 13 14 H003 TO UPS-A SYSTEM INTEGRATION INTERFACE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 INPUT BUS F010 5 T010
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1 2 3 4 5 X010a 6 7 8 9 10 11 12 13 14 + - + - G X001 X002 X003 X004 + - + - G Silcon DP300E X001 L1 L2 L3 N G 1 2 3 4 5 X005 6 MCCB-Box X009 X010 X003 X004 X011 1 2 3 4 5 X010b 6 7 8 9 10 11 12 13 14 Battery 1 MCCB-Box + X003 + + G - + - G G - X011 X004 X010 Battery 1 Battery 2 Temp. sensor Battery 2 X009 X020 X021 Parallel board X005 L1 L2 L3 N G E Temp.
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1 2 3 4 5 X010a 6 7 8 Installation Guide Silcon DP300E 208V/480V 10-80 kVA + - + - G X001 X002 X003 X004 + - + - G Silcon DP300E X001 L1 L2 L3 N G X002a L1 L2 L3 N G 9 10 11 12 13 14 1 2 3 4 5 X005 6 MCCB-Box X009 X010 X003 X004 X011 1 2 3 4 5 X010b 6 7 8 9 10 11 12 13 14 MCCB-Box X009 X010 X004 X011 - G X003 + + + - + - G X001 X002 G - Battery 1 Battery 2 Battery 1 Battery 2 Temp. sensor X020 X021 Parallel board X005 L1 L2 L3 N G E Temp.
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Options/Accessories 8.2.5 Mounting and Connection Wall at rear of panel 5 20 112 152 SBP-40A-SR Footprint 688 Gap behind plinth to allow for the covers and screws at the back of the main part of the enclosure. Similar at the left and right hand ends. 364 364 Fixing holes suitable for M10 bolts Wall at rear of panel 5 152 20 112 SBP-80A-SR Footprint 1072 Gap behind plinth to allow for the covers and screws at the back of the main part of the enclosure. Similar at the left and right hand ends.
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Options/Accessories NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. WARNING: At 100% switch mode load the neutral conductor shall be rated for 173% output phase current. Type For System SBP-40A-SR DP310E - 480V DP315E - 480V DP320E - 480V DP310E - 208V DP330E - 480V DP340E - 480V DP315E - 208V DP320E - 208V DP360E - 480V DP380E - 480V DP330E - 208V DP340E - 208V SBP-80A-SR NOTE: φ is symbol for “phase”. SBP-175A-SR is symbol for “Risk of Electric Shock”.
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Options/Accessories d) a) a) b) a) b) INT. EXT. INT. EXT. b+c) EXT. EXT. INPUT INPUT OUTPUT OUTPUT NEUTRAL EQU. FUSES PHASE FUSES PHASE CONDU. GND. [A] CONDU. [A] CONDU. [AWG] CONDU. [AWG] [AWG] [AWG] TYPE FOR SYSTEM EXT.
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Options/Accessories 8.2.6 Operating the external service bypass switch for parallel systems Single Mains 8.2.6.1 Bypassing the parallel UPS system H003 Mains Load Q003 Service bypass switch Q004 H004 Display shows H002a Q002a Q002b Q001b Q001a H002b Action Point 1-4 can be carried out with any of the parallel systems, however this will switch all systems into bypass operation. 1. Press on the keyboard 2. Press or 3. Press on the keyboard 4.
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Options/Accessories Display shows 9. Open the front door and press the red “OFF” push-button in any of the systems. The acoustic alarm sounds for 30 secs.* **System OFF** Repeat for (all) other system(s) 10. Turn all input switches (Q001) to position “0“ The red alarm LED below the display lights and the acoustic alarm sounds for 30 secs. * The acoustic alarm can be reset by the key EMERGENCY (UPS not alive) 1. 2. 3. 4. 5. Turn the input switches (Q001) to position “0“.
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Options/Accessories 8.2.6.2 Switching the parallel system from external bypass into normal UPS operation Single Mains Action H003 Mains Display shows Load Q003 Service bypass switch Check that the output switch (Q004) is in position “0” 2. Check that all output switches (Q002) are in position “0” 3. Turn input switches (Q001) to position “1” 4. Open the UPS front door and press the green “ON” push-button 5. Press on the keyboard 6. Press or 7. Press on the keyboard 8.
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Options/Accessories The following can be carried out on any UPS 13. Press on the keyboard 14. Press or 15. Press on the keyboard 16. Press on the keyboard on the keyboard until All the systems will transfer to normal operation. Display shows Bypass operation : YES Bypass operation : NO Normal operation load power xx% No lamps on the bypass panel light any longer 7OY0002 US rev.
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Options/Accessories 8.2.7 Isolating one UPS for service/maintenance In a redundant system one UPS can be isolated for service/maintenance without affecting the other parallelled UPS(s). Single Mains H003 Mains Load Q003 Service bypass switch 2. Switch off the system to be isolated for maintenance by pushing the red “OFF” push-button. 3. Disconnect battery, mains, and output by opening battery MCCB and turning input switch (Q001) and output switch (Q002) to position “0”.
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Options/Accessories 8.3 Service Bypass Panel for Single Operation, Single Mains, SBP-00A-SS The SBP-00A-SS series contains 3 models, SBP-40A-SS, SBP-80A-SS and SBP-175A-SS, covering the range 10 to 40kVA, 208V and 10 to 80kVA, 480V. 8.3.1 General arrangement SBP-00A-SS Q003 System Input System Output Q002 Internal output fuse Q001 Silcon DP300E MCCB-box Battery 7OY0002 US rev.
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Options/Accessories FRONT VIEW UPS SERVICE BYPASS SYSTEM INPUT SBP-40A-SS SYSTEM OUTPUT CAUTION FOR USE IN A CONTROLLED ENVIRONMENT. REFER TO MANUAL FOR ENVIRONMENTAL CONDITIONS AND OPERATION INSTRUCTIONS. H003 Q001 Q003 L1 L2 20X5mm 500mA SBP-40A-SS. Tightening torque X001/X004: 4.5Nm/39lb.in X002: 3Nm/27lb.in X003: See F002 fuse base X001 F010 250V-T INTERNAL FRONT VIEW BYPASS H002 Q002 CAUTION: Risk of electric shock. This unit receives power from more than one source.
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N L1 L2 L3 UPS INPUT X002: N L1 L2 L3 0 1 Q001 X001: N L1 L2 L3 SYSTEM INPUT G 14 13 Link for 200/208/220V system. Open for 480V system. G 2 X011:1 1 X010: 1 F010 5 T010 3 4 5 6 7 8 R002 H003 9 10 TO UPS SYSTEM INTEGRATION INTERFACE 2 7 X011:3 R003 22 L3 H002 21 N L1 L2 0 1 Q003 N L1 L2 L3 G G F002 UPS OUTPUT X003: N L1 L2 L3 0 1 Q002 X004: N L1 L2 L3 SYSTEM OUTPUT 14 13 Options/Accessories 8.3.2 Diagram 7OY0002 US rev.
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Options/Accessories 8.3.
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Options/Accessories 8.3.4 Silcon DP300E with SBP-00A-SS and External Battery via MCCB Box - Single Mains - 4 wire grounded WYE-service FM F0 L1 L1 L2 L3 L2 SBP-00A-SS X001 X004 L3 N N G G SYSTEM INPUT X002 L1 L2 L3 N G X010 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 X003 6 1 2 3 4 X005 Silcon DP300E X003 X004 + – + – G SYSTEM OUTPUT L1 L2 L3 N G E L1 L2 L3 N G X001 X003 L1 L2 L3 N G X005 System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4 MCCB trip Temp.
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Options/Accessories 8.3.5 Mounting & Connection Type NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. WARNING: At 100% switch mode load the neutral conductor shall be rated for 173% output phase current. NOTE: φ is symbol for “phase”. is symbol for “Risk of Electric Shock”. For System System 400 x 380x330 460 x 125(175) d) FOR SYSTEM a) EXT.
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Options/Accessories 8.3.6 Single Mains Operating the external service bypass switch 8.3.6.1 Bypassing the UPS Action H003 Mains Display shows Load Q003 Service bypass switch 1. Press on the keyboard 2. Press or 3. Press on the keyboard 4. Press on the keyboard on the keyboard until Bypass operation : NO Q002 Q001 H002 Bypass operation : YES The system will transfer to bypass operation.
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Options/Accessories 8.3.6.2 Switching the system from external bypass into normal UPS operation Single Mains Action Display shows H003 Mains Load Q003 Service bypass switch Q002 Q001 H002 1. Check that the output switch (Q002) is in position “0” 2. Turn the input switch (Q001) to position “1” 3. Open the UPS front door and press the green “ON” push-button 4. Press on the keyboard 5. Press or 6. Press on the keyboard 7.
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Options/Accessories 8.4 Relay Board Relays. All relays are “fail safe”, i.e. relay coil is energized when there is no alarm. 1 The relay is shown in alarm position. Max. load: 8.0A - 277VAC 0.3A - 60VDC Min. load: 0.05A - 6VAC 0.05A - 6VDC 2 3 7OY0002 US rev.
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Options/Accessories 8.4.1 Relay Board, relay functions NOTE: If “Communication to controller lost” alarm is active, ALL relays will indicate failure. Relay No.
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Options/Accessories 8.5 Seismic anchoring 8.5.1 Mounting seismic anchoring without conduit box 8 holes for Ø10mm bolts have to be drilled according to dimensioned sketch, where the UPS is going to be placed. The 4 squares for seismic anchoring can be loosely tightened in the holes before the UPS-system is placed. The system is placed, and then the squares are tightened in the holes and in the feet of the UPS.
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Options/Accessories 8.5.1.2 Seismic anchoring 23.62/600 in./mm cubicle mounted outside frame (measurements in mm) REAR SIDE 40 35 490±2 35 40 FRONT SIDE 7OY0002 US rev.
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Options/Accessories 8.5.1.3 Seismic anchoring 39.37/1000 in./mm cubicle mounted under frame (measurements in mm) 40 REAR SIDE 2 3 4 40 625 ±2 705 ±2 1 2 75 40 40 425±2 75 75 40 890±2 FRONT SIDE 8.5.1.4 Seismic anchoring 39.37/1000 in./mm cubicle mounted outside frame (measurements in mm) REAR SIDE 425±2 40 35 75 890±2 40 35 40 FRONT SIDE 7OY0002 US rev.
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Options/Accessories 8.5.2 Mounting seismic anchoring with conduit box The conduit box is placed where the UPS-system is going to be placed. Then follow the same procedure as described in section 8.3.1. 8.5.2.1 Seismic anchoring for 23.62/600 in./mm cubicle with conduit box (measurements in mm) 40 43±1 REAR SIDE 75 53±2 40 260±2 490±2 40 771 23±1 40 705 ±2 2 3 4 625 ±2 1 2 75 53±2 596 FRONT SIDE 7OY0002 US rev.
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Options/Accessories 8.5.2.2 Seismic anchoring for 39.37/1000 in./mm cubicle with conduit box (measurements in mm) 40 43 ±1 REAR SIDE 2 3 4 40 75 75 40 425±2 53±2 23.01±1 40 625 ±2 705 ±2 771 12 75 40 890±2 53±2 996 FRONT SIDE 7OY0002 US rev.
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Options/Accessories 8.6 IP31 cover 8.6.1 Mounting IP31 cover • Demount the front cover as described in section 4.1.1 for 23.62/600 in./mm cubicle and as described in section 4.1.2 for 39.37/1000 in./mm cubicle. • Demount the top covers. The covers are fixed with screws from below, placed near the cubicle front. • Replace the locking screw and the metal locking washer for top entry with locking screw (1) and metal locking washer (2) for narrow top cover (3).
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Options/Accessories 8.6.1.1 Front view with IP31-cover, 23.62/600 in./mm cubicle (measurements in mm) 640 ±2 20 ±2 1406 ±2 175 ±2 20 ±2 8.6.1.2 Front view with IP31-cover, 39.37/1000 in./mm cubicle (measurements in mm) 640 ±2 20 ±2 (Please see table 3.2.1 on page 5) 175 ±2 20 ±2 8.6.1.3 Side view with IP31-cover, 23.62/600 and 39.37/1000 in./mm cubicle (measurements in mm) 840 ±2 22 ±2 18 ±2 7OY0002 US rev.
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Options/Accessories 8.7 Remote display 8.7.1 Introduction The remote display unit provides the Silcon DP300E series with the possibility to display condition data at remote sites of up to 25 meters away from the Silcon DP300E unit. For extension of communication distance, see section 8.7.1.1 below. The remote display can easily be connected to the Silcon DP300E series via the serial communication ports on the communication interface. To obtain a transmission distance of 3.
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Options/Accessories Connections - with converter: When buying a converter solution, the enclosed manual will explain how the connections must be made. Please follow this manual carefully. As an example, the connection of the Black box: ME 800A-E (current loop) will be described in the following by Table 3. Table 3: Pin connections from host to ME 800A-E and from ME 800A-E to Remote display Host (DTE) ME 800A-E (DCT) Pin no. Pin no. Interconnection ME 800A-E (DCT) Remote display (DTE) Pin. no.
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Options/Accessories Front view DB9P Power Mains adapter DB25S or X007 X008 Communication interface DP300E 3. Remount the front cover. 8.7.2.2 Remote display power supply The remote display power supply is a normal AC power supply with no battery backup. This means that if data transmission with the Silcon DP300E has to continue during break down of the commercial mains, the remote display has to be supplied from the Silcon DP300E or another uninterruptible power source. 7OY0002 US rev.
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Options/Accessories NOTE: All alarm and signal circuit field wiring shall be rated 300V minimum. 8.7.2.3 Mounting remote display Back view 7mm 197mm R2mm R4mm 8.7.2.4 Cables for remote display RS232C to RS232C cable: DP300E, DB25S Remote Display, DB9P 2 TxD 3 RxD 3 TxD 2 RxD 7 GND 5 GND Connect shield at one end only! Rating: Cable must be rated 600V minimum. 7OY0002 US rev.
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Options/Accessories 8.7.3 Using the remote display The remote display is an inactive unit that is unable to influence the operation of the Silcon DP300E. It is impossible to adjust or otherwise influence the function of the DP300E. The alarms available on remote display are a subset of the alarms, which can be shown on the internal display. Available alarms are described in section 8.7.3.6. 8.7.3.
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Options/Accessories 8.7.3.6 Alarms As described in section 6.0 Alarms - What to do (User Guide, 7OY0001). It is possible to show the following alarms: Possible alarm Output is out of tolerance Battery voltage low, shutdown Common fault Overload. Load is over 100% High temperature static switch Synchronization error Battery MCB is off High temp.
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Options/Accessories 8.8 Isolation Transformer Module Introduction. The isolation transformer module is used in following mentioned configurations: 1. Between mains supply and UPS input, when a 3-phase Delta-service, phase or midpoint of 2 phases grounded, is available. 2. Between mains supply and UPS input, when galvanic isolation is required. 3. Between UPS output and load, when galvanic isolation is required. The isolation transformer is configured as Delta-WYE with accessibel neutral (Dyn11).
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Options/Accessories 8.8.2 Cubicles and dimensions Isolation Transformer Type 10kVA - 480V 15kVA - 480V 20kVA - 480V 30kVA - 480V 40kVA - 480V 60kVA - 480V 80kVA - 480V 10kVA - 208V 15kVA - 208V 20kVA - 208V 30kVA - 208V 40kVA - 208V 60kVA - 208V 80kVA - 208V Dimensions WxDxH [in./mm] W D H Weight approx. [Kg] 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 23.62/600 31.50/800 31.50/800 31.50/800 31.50/800 31.50/800 31.
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8.8.3 Foot prints REAR FRONT Power Cable Entry 60 50 150 290 0 0 Temp. Sense Input Output Recommended cable routing. 7OY0002 US rev.
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Options/Accessories 8.8.4 Connecting the isolation transformer To get access to the cable terminals open the front door, remove the screws and lift off the front cover (Remember earth wire on rear side). Front cover 23.62/600 in./mm cubicle front view open door Remember to remount the front cover (and earth wire) before start up of the system. 7OY0002 US rev.
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Options/Accessories Conduit box 23.62/600 in./mm cubicle. REAR FRONT The conduit box is placed under the UPS, always with the solid plate facing to the rear and the perforated plate facing to the front. Conduits can be attached to the rear side of the conduit box, which contains cable channels in order to separate AC, DC, and communication cables. 7OY0002 US rev.
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Options/Accessories NOTE: This transformer is intended to be supplied from a 3 wire Delta or WYE-service. Input/output field 10 to 80kVA – 480V, 10 to 40kVA – 208V. NOTE: Ensure correct phase con-nection of inputs and outputs. Max. power cable size: 250kcmil, excl. 60 to 80kVA, 208V. NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. NOTE: Glandplate in bottom of system must be mounted.
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Options/Accessories Isolation transformer mounted downstream with respect to Service Bypass Panel TYPE FOR SYSTEM ISO-310E-480 DP310E - 480V DP315E - 480V DP320E - 480V DP330E - 480V DP340E - 480V DP360E - 480V DP380E - 480V DP310E - 208V DP315E - 208V DP320E 208V DP330E - 208V DP340E - 208V DP360E - 208V DP380E - 208V ISO-315E-480 ISO-320E-480 ISO-330E-480 ISO-340E-480 ISO-360E-480 ISO-380E-480 ISO-310E-208 ISO-315E-208 ISO-320E-208 ISO-330E-208 ISO-340E-208 ISO-360E-208 ISO-380E-208 a+e) EXT.
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Options/Accessories 8.8.5 Recommended cable lugs and crimping tool types See section 4.1.4. 8.8.6 Input X001 Isolation transformer - Diagram Delta-WYE configuration (Dyn11) L1 L1 L2 L2 L3 L3 Output X002 N E G G 1 155˚C 2 8.8.7 Temp. Alarm X003 Grounding the isolation transformer 8.8.7.1 System grounding Provisions have to be made as follows: a. If not mounted, the bonding jumper is mounted between output terminal X002:N and X002:E.
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Options/Accessories 8.8.
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FM Mains supply G L1 L2 L3 G X001 L1 L2 L3 X003 1 2 ISOTRAFO X002 L1 L2 L3 N E G Grounding electrode X001 Silcon DP300E X001 L1 L2 L3 N G X002 L1 L2 L3 N G G N L3 L2 L1 X003 11 12 5 6 X010 5 6 1 7 9 10 2 3 4 X005 8 System Integration Interface 1 2 3 4 X003 1 2 3 4 SBP-00A-SS X005 L1 L2 L3 N G E X003 L1 L2 L3 N G N G X004 L3 L2 L1 SYSTEM OUTPUT Options/Accessories 8.8.8.
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SYSTEM INPUT FM X010 1 2 3 4 5 6 SBP-00A-SS Installation Guide Silcon DP300E 208V/480V 10-80 kVA Silcon DP300E X001 L1 L2 L3 N G X002 L1 L2 L3 N G N G X003 11 12 1 2 3 4 X003 8 9 10 6 1 2 3 4 X005 System Integration Interface 5 7 X005 L1 L2 L3 N G E X003 L1 L2 L3 N G N G X004 L3 L2 X001 L2 L3 L1 L1 SYSTEM OUTPUT G X001 L1 L2 L3 X003 1 2 ISOTRAFO X002 L1 L2 L3 N E G Grounding electrode Load Options/Accessories 8.8.8.
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Options/Accessories 8.9 Top cable entry modules 8.9.1 External connection Silcon DP315E [208V], DP320E [208V], DP330E [208V], DP330E [480V], DP340E [208V], DP340E [480V], DP360E [480V], and DP380E [480V], - 39.37/1000 in./mm cubicle NOTE! With top cable entry modules for 39.37/1000 in./mm cubicles 3 ft. of free space is needed on the left side of the cubicle for cable mounting. Top entry module Output Mains 1 Ext. DC 7OY0002 US rev.
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Options/Accessories Top entry modules ....continued.... Top cable entry Output 26.54/674 in./mm Mains 1 13.74/349 in./mm Ext. DC 8.15/207 in./mm Ext. DC 3.82/97 in./mm 0 119 0 FRONT 7OY0002 US rev.
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Options/Accessories Top entry modules ....continued.... Ext. DC through top entry 7OY0002 US rev.
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Options/Accessories DC cabling with top entry module. 7OY0002 US rev.
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Options/Accessories 8.9.2 External connection Silcon DP360E [208V] and DP380E [208V], – 39.37/1000 in./mm cubicle NOTE! Top entry module With top cable entry modules for 39.37/1000 in./mm cubicles 3 ft. of free space is needed on the left side of the cubicle for cable mounting. 7OY0002 US rev.
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Options/Accessories Top entry modules ....continued.... Top cable entry Output 26.54/674 in./mm Mains 1 13.74/349 in./mm Ext. DC 8.15/207 in./mm Ext. DC 3.82/97 in./mm 0 119 0 FRONT 7OY0002 US rev.
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Options/Accessories 8.9.3 Top cable entry module for 23.62/600 in./mm cubicle Output 15.35/390 in./mm Mains 1 8.66/220 in./mm DC 5.31/135 in./mm DC 2.76/70 in./mm 37 0 0 7OY0002 US rev.
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Options/Accessories 8.9.4 Top cable entry module for Isolation Transformer Module Output 18.11/460 in./mm Input 11.02/280 in./mm Temp. sense 6.30/160 in./mm 100 0 0 7OY0002 US rev.
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Options/Accessories 8.10 MCCB-box for external batteries The MCCB-box is used for overcurrent and shortcircuit protection when the Silcon DP300E is installed with an external battery. 8.10.1 General arrangement Silcon DP300E MCCBbox Battery 8.10.2 Front view / Front view (open door) Front view 7OY0002 US rev.
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Options/Accessories Front view (Open door) 7OY0002 US rev.
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Options/Accessories 8.10.3 Mounting and Connection B NOTE: All external cable dimensions are recommended. Please refer to local legal provisions. 4 x Ø 10mm on 720 x 650 A Centres for fixing holes in rear of enclosure NOTE: Ensure correct polarity at connection of DC cables. NOTE: Terminal for Equipment Grounding Conductor is marked NOTE: Grounding, please refer to local legal provisions. Type For System a) Ext. DC Ext.
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Options/Accessories 8.10.4 Diagram Blue/Yellow Yellow Blue/Yellow Yellow Black wire Black wire Black wire Black wire 7OY0002 US rev.
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Options/Accessories 8.10.5 Silcon DP300E with external battery via MCCB-box L1 L2 L3 N G E L1 L2 L3 N G X001 Silcon DP300E X003 X004 + – + – G 1 2 3 4 5 6 7 8 X003 1 2 3 4 5 X005 6 X005 System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4 MCCB trip Temp. sensor + – + – G X001 X002 X009 X010 X011 G X004 + MCCB-Box Battery 2 G X003 + Battery 1 7OY0002 US rev.
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Alarms 9.0 Alarms 9.1 Introduction Alarms are indicated by the red lamp (above the left corner of the keyboard) and a 30 seconds acoustic signal. An alarm is registered in an alarm stack as long as it is present, and if more in the same order as they arise. All alarms are also registered in an events logger and remains there in a stack with room for 250 events. The events are stored in the same order as they arose – showing the latest first.
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Alarms 9.4 Possible alarms Possible alarm Description Action 1. Peak current limiter active Check for blown fuses in your installation 2. Bypass power supply fault 3. Delta current limiter active 4. Fan fault Peak current limiter has been activated and UPS switched to bypass operation. System overloaded Fault in redundant PSU for bypass. UPS has still 100% performance and can operate in all modes.
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Alarms Possible alarm Description 16.
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Alarms Possible alarm Description Action 35. Output freq. is out of tolerance 36. High battery temperature Output frequency outside limits To high battery ambient temperature Call for assistance Fault in UPS Call for assistance Fault in UPS Call for assistance Fault in UPS. Display will show invalid data for UPS Fault in UPS Call for assistance 37. Battery week 38. Battery defective 39. System is locked in oper. mode 40 RAM1 memory write error 41. Memory write error 42.
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System specifications 10.0 System specifications 10.
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System specifications 10.2 Back-up time, dimensions, and weight Silcon DP310E-DP380E Type * Back-up time* with built-in batteries Height inch/mm Width inch/mm Depth inch/mm Weight lbs/kg DP310E/208V 22 min 55.12/1400 23.62/600 31.50/800 803/365 DP310E/480V 22 min. 55.12/1400 23.62/600 31.50/800 869/395 DP315E/208V 13 min. 55.12/1400 39.37/1000 31.50/800 902/410 DP315E/208V 31 min. 55.12/1400 39.37/1000 31.50/800 1287/585 DP315E/480V 13 min. 55.12/1400 23.62/600 31.
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How to Contact APC 11.0 How to contact APC For more information call: Tel: (800) 800-4APC - US & Canada Tel: (401) 789-0204 - Worldwide APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Tel: (401)789-0204 Fax: (401)789-3710 Internet: apcinfo@apcc.com PowerFax™: (800) 347 - FAXX APC Web site: www.apcc.com APC Denmark A/S Silcon Allé DK-6000 Kolding Tel: (+45) 75 54 22 55 Fax: (+45) 75 54 27 89 Product Support E-mail: silcontech@apcc.